106671-5690 ZEXEL 9 400 616 871 BOSCH INJECTION-PUMP ASSEMBLY 9400616871 1066715690 1679096608

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 616 871 9400616871

ZEXEL 106671-5690 1066715690

NISSAN-DIESEL 1679096608 1679096608

Service parts 106671-5690 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-1360

3. GOVERNOR 105407-6780

4. SUPPLY PUMP 105217-1860

5. AUTOM. ADVANCE MECHANIS 105681-2370

6. COUPLING PLATE 105663-0650

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-7670

11. Nozzle and Holder 1660096611

12. Open Pre:MPa(Kqf/cm2) 18.6{190}/22.6{230}

13. NOZZLE-HOLDER 105041-4190

14. NOZZLE

15. NOZZLE SET 105019-0471

Include in #1:

106671-5690 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 871 9400616871

ZEXEL 106671-5690 1066715690

NISSAN-DIESEL 1679096608 1679096608

Zexel num

Bosch num

Firm num

Name

106671-5690

9 400 616 871

1679096608 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
PF6T24 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-0020

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.9 3.85 3.95

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 175.5 173.5 177.5

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Boost pressure kPa 72 72

Boost pressure mmHg 540 540

Injection quantity adjustment_02

Adjusting point C

Rack position 6.5+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 14.5 13.5 15.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 300 300 300

Rack position 9.6

Boost pressure kPa 6.7 1.4 12

Boost pressure mmHg 50 10 90

Boost compensator adjustment_02

Pump speed r/min 300 300 300

Rack position 12

Boost pressure kPa 37.3 34.6 40

Boost pressure mmHg 280 260 300

Boost compensator adjustment_03

Pump speed r/min 300 300 300

Rack position (13.2)

Boost pressure kPa 58.7 58.7 58.7

Boost pressure mmHg 440 440 440

Timer adjustment

Pump speed r/min 750--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 700

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1050

Advance angle deg. 2 1.5 2.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL (4)Set idle sub-spring (5)Main spring setting
----------
K=9 BCL=(3.6)mm
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Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(10deg)+-5deg b=(22deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Maximum no-load speed (r/min) LABEL9:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)At high idle rack position L
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L=6.5mm
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a1=B a2=- a3=- a4=- r1=1050r/min r2=- r3=- r4=- Q1=175.5+-2mm3/st Q2=- Q3=- Q4=- c1=+-4% c2=- c3=- c4=- a5=21 a6=20 a7=19 a8=18 a9=17 a10=16 a11=15 a12=14 a13=- a14=- a15=- r5=1050r/min r6=1000r/min r7=950r/min r8=900r/min r9=850r/min r10=800r/min r11=750r/min r12=700r/min r13=- r14=- r15=- R5=1130+-26r/min R6=1075+-25r/min R7=1020+-23r/min R8=965+-22r/min R9=915+-22r/min R10=865+-20r/min R11=820+-18r/min R12=775+-18r/min R13=- R14=- R15=-