106671-4930 ZEXEL 9 400 616 834 BOSCH INJECTION-PUMP ASSEMBLY 9400616834 1066714930


106671-4930 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 834 9400616834
ZEXEL 106671-4930 1066714930

Service parts 106671-4930 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106060-5140
3. GOVERNOR 105407-4940
4. SUPPLY PUMP 105207-1210
5. AUTOM. ADVANCE MECHANIS 105636-2280
6. COUPLING PLATE 105662-0710
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6211
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-5010
14. NOZZLE 105015-5330
15. NOZZLE SET

Include in #1:

106671-4930 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 834 9400616834
ZEXEL 106671-4930 1066714930


Zexel num
Bosch num
Firm num
Name
106671-4930 
9 400 616 834 
  HYUNDAI
INJECTION-PUMP ASSEMBLY
6D22T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   104.6 101.6 107.6
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   5.7+-0.5
Pump speed r/min   285 285 285
Average injection quantity mm3/st.   12.6 10 15.2
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   133 113 153
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   650--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   600
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   950
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-4930
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Supplied with torque spring not set. (3)RACK LIMIT (4)Rack difference between N = N1 and N = N2 (5)Rack difference to N = N3
----------
K=15 N1=950r/min N2=520r/min N3=950r/min
----------

Speed control lever angle

Test data 106671-4930
F:Full speed I:Idle S:Stop
----------

----------
a=4deg+-5deg b=30deg+-5deg c=35deg+-3deg

Stop lever angle

Test data 106671-4930
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 106671-4930
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(7deg)




Have questions with 106671-4930?





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