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106671-4831 ZEXEL F 019 Z10 853 BOSCH INJECTION-PUMP ASSEMBLY f019z10853 1066714831


106671-4831 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 019 Z10 853 f019z10853
ZEXEL 106671-4831 1066714831

Service parts 106671-4831 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-7330
3. GOVERNOR 105489-1291
4. SUPPLY PUMP 105207-1470
5. AUTOM. ADVANCE MECHANIS 105636-2330
6. COUPLING PLATE 105663-0740
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

106671-4831 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 853 f019z10853
ZEXEL 106671-4831 1066714831


Zexel num
Bosch num
Firm num
Name
106671-4831 
106671-4832 
F 019 Z10 853 
  DPICO
INJECTION-PUMP ASSEMBLY
D2366 * Q

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-600
Overflow valve   131424-4420
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   117 115 119
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.6
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   121.5 118.5 124.5
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   9.1
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   104 101 107
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   6+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   11 9.5 12.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   100 100
Fixing the lever   *
Remarks
After startup boost setting  
Timer adjustment
Pump speed r/min   850--
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   6 5.5 6.5
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 106671-4831
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Microswitch adjustment not necessary. (5)Excess fuel setting for starting: SXL (N = N1) (6)Damper spring setting
----------
RT=1 TH=2.8mm SXL=9.7+-0.1mm N1=350r/min
----------

Speed control lever angle

Test data 106671-4831
F:Full speed
----------

----------
a=(14deg)+-5deg

0000000901

Test data 106671-4831
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=22deg+-3deg

Stop lever angle

Test data 106671-4831
N:Pump normal S:Stop the pump.
----------

----------
a=25deg+-5deg b=64deg+-5deg

Timing setting

Test data 106671-4831
(1)Pump vertical direction (2)Coupling's key groove position for the No. 6 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 106671-4831?





Group cross 106671-4831 ZEXEL

Dpico 

106671-4830  

106671-4835 
 
 
INJECTION-PUMP ASSEMBLY
D2366
106671-4831  

106671-4832 
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INJECTION-PUMP ASSEMBLY
D2366
106671-4832  

106671-4835 
 
 
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D2366
106671-4833  

106671-4835 
 
 
INJECTION-PUMP ASSEMBLY
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106671-4834  

106671-4835 
 
 
INJECTION-PUMP ASSEMBLY
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106671-4835  
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