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106671-2891 ZEXEL 9 400 616 761 BOSCH INJECTION-PUMP ASSEMBLY 9400616761 1066712891 me059624


106671-2891 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 761 9400616761
ZEXEL 106671-2891 1066712891
MITSUBISHI ME059624 me059624

Service parts 106671-2891 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106060-5140
3. GOVERNOR 105408-0290
4. SUPPLY PUMP 105207-1210
5. AUTOM. ADVANCE MECHANIS 105636-1150
6. COUPLING PLATE 105662-0710
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6211
11. Nozzle and Holder ME059621
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-5010
14. NOZZLE 105015-5330
15. NOZZLE SET

Include in #1:

106671-2891 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 761 9400616761
ZEXEL 106671-2891 1066712891
MITSUBISHI ME059624 me059624


Zexel num
Bosch num
Firm num
Name
106671-2891 
9 400 616 761 
ME059624  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22CT K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.7
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   130 127 133
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   5.7+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   15 12.4 17.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.  
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   133 113 153
Fixing the lever   *
Rack limit   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   6.9+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   15 12.4 17.6
Fixing the rack   *
Remarks
(check)  
Timer adjustment
Pump speed r/min   650--
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   600
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   1.6 1.1 2.1
Timer adjustment_04
Pump speed r/min   1100
Advance angle deg.   3 2.5 3.5
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 106671-2891
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Torque spring does not operate. (5)At shipping (6)Idle sub spring setting: L1.
----------
K=6 L1=5.5+-0.1mm
----------

Speed control lever angle

Test data 106671-2891
F:Full speed I:Idle (1)Stopper bolt setting (2)At shipping
----------

----------
a=31deg+-5deg b=(2deg) c=10deg+-5deg

Stop lever angle

Test data 106671-2891
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 106671-2891
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)




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