106671-2450 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066712450 me059531


106671-2450 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-2450 1066712450
MITSUBISHI ME059531 me059531

Cross reference number

ZEXEL 106671-2450 1066712450
MITSUBISHI ME059531 me059531


Zexel num
Bosch num
Firm num
Name
106671-2450 
 
ME059531  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22MTK * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.5
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   142.4 139.4 145.4
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.5+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   16 13.4 18.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   750
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   1.6 1.1 2.1
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   2.5 2 3
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   4 3.5 4.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106671-2450
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Setting at shipping (4)Idle sub spring setting: L1.
----------
K=5 RAL=12.5+0.2mm L1=5.5-0.5mm
----------

Speed control lever angle

Test data 106671-2450
F:Full speed I:Idle S:Stop (1)At shipping
----------

----------
a=30deg+-5deg b=32deg+-3deg c=7deg+-5deg d=(2deg)

Stop lever angle

Test data 106671-2450
N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=46deg+-5deg

Timing setting

Test data 106671-2450
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)




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