106671-2080 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066712080 3096130040

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106671-2080 1066712080

MITSUBISHI 3096130040 3096130040

Cross reference number

ZEXEL 106671-2080 1066712080

MITSUBISHI 3096130040 3096130040

Zexel num

Bosch num

Firm num

Name

106671-2080

3096130040 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D20T * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.8 4.75 4.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 9.6

Pump speed r/min 700 700 700

Each cylinder's injection qty mm3/st. 131 127.5 134.5

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point D

Rack position 4.5+-0.5

Pump speed r/min 250 250 250

Each cylinder's injection qty mm3/st. 17.5 14.9 20.1

Fixing the rack *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(9.6+- 0.5)

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 131 130 132

Fixing the lever *

Boost pressure kPa 53.3 53.3 53.3

Boost pressure mmHg 400 400 400

Injection quantity adjustment_04

Adjusting point B

Rack position R1(9.6+- 0.5)

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 133 129 137

Difference in delivery mm3/st. 7 7 7

Fixing the lever *

Boost pressure kPa 53.3 53.3 53.3

Boost pressure mmHg 400 400 400

Injection quantity adjustment_05

Adjusting point C

Rack position R2(9+-0. 5)

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 98 94 102

Difference in delivery mm3/st. 5 5 5

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_06

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 140 120 160

Fixing the lever *

Remarks
After startup boost setting

Boost compensator adjustment

Pump speed r/min 600 600 600

Rack position 9

Boost pressure kPa 22.7 21.4 24

Boost pressure mmHg 170 160 180

Boost compensator adjustment_02

Pump speed r/min 600 600 600

Rack position 9.6

Boost pressure kPa 37.3 30.6 44

Boost pressure mmHg 280 230 330

Timer adjustment

Pump speed r/min 950+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1150

Advance angle deg. 1.5 1 2

Timer adjustment_03

Pump speed r/min 1200

Advance angle deg. 2.5 2 3

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Solenoid operating voltage: DC24V (3)Excess fuel for starting setting (at solenoid operation) (4)Boost compensator stroke
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DL=3-0.2mm
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Speed control lever angle

F:Full speed
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a=4deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
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a=14deg+-5deg b=34deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
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a=(10deg) b=(64deg)

0000001101

N:Normal B:When boosted
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a=(36deg) b=(12deg)

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
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N1=325+-5r/min Ra=4.5mm
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