106651-2150 ZEXEL 9 400 610 041 BOSCH INJECTION-PUMP ASSEMBLY 9400610041 1066512150

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 610 041 9400610041

ZEXEL 106651-2150 1066512150

Service parts 106651-2150 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106065-5280

3. GOVERNOR

4. SUPPLY PUMP 105207-1041

5. AUTOM. ADVANCE MECHANIS 105636-1060

6. COUPLING PLATE 105662-0710

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5721

11. Nozzle and Holder ME056275

12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}

13. NOZZLE-HOLDER 105041-4420

14. NOZZLE

105015-5330

15. NOZZLE SET

Include in #1:

106651-2150 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 041 9400610041

ZEXEL 106651-2150 1066512150

Zexel num

Bosch num

Firm num

Name

106651-2150
106651-2151

9 400 610 041

MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D22T0 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 5.1 5.05 5.15

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 12.1

Pump speed r/min 700 700 700

Each cylinder's injection qty mm3/st. 140 136.5 143.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point C

Rack position 6.3+-0.5

Pump speed r/min 225 225 225

Each cylinder's injection qty mm3/st. 18.6 15.9 21.3

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(12.1)

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 140 139 141

Basic *

Fixing the lever *

Boost pressure kPa 63.3 63.3

Boost pressure mmHg 475 475

Injection quantity adjustment_04

Adjusting point B

Rack position R1(12.1)

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 139 135 143

Difference in delivery mm3/st. 8 8 8

Fixing the lever *

Boost pressure kPa 63.3 63.3

Boost pressure mmHg 475 475

Injection quantity adjustment_05

Adjusting point D

Rack position 11.5

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 121 117.4 124.6

Fixing the lever *

Boost pressure kPa 33.3 33.3 33.3

Boost pressure mmHg 250 250 250

Injection quantity adjustment_06

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 110 90 130

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 600 600 600

Rack position 10.4

Boost pressure kPa 5.3 5.3 5.3

Boost pressure mmHg 40 40 40

Boost compensator adjustment_02

Pump speed r/min 600 600 600

Rack position 11.5

Boost pressure kPa 33.3 32 34.6

Boost pressure mmHg 250 240 260

Boost compensator adjustment_03

Pump speed r/min 600 600 600

Rack position R1(12.1)

Boost pressure kPa 50 43.3 56.7

Boost pressure mmHg 375 325 425

Timer adjustment

Pump speed r/min 950--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 900

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1050

Advance angle deg. 3.5 3 4

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Boost compensator cancel stroke: BSL (3)Boost compensator stroke
----------
DL=5.6-0.2mm BSL=2mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=4deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=21deg+-5deg b=36deg+-3deg

Stop lever angle

N:Engine manufacturer's normal use S:Stop the pump. (1)Rack position = aa (2)Stopper bolt setting (3)Rack position bb (4)Free (at delivery)
----------
aa=4.9-0.5mm bb=14mm
----------
a=25.5deg+-5deg b=(35.5deg) c=0deg+7deg-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+-5r/min Ra=6mm
----------