106651-0560 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066510560


106651-0560 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106651-0560 1066510560

Cross reference number

ZEXEL 106651-0560 1066510560


Zexel num
Bosch num
Firm num
Name
106651-0560 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.8
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   92.3 90.3 94.3
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.9+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   13.4 11.7 15.1
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Timer adjustment
Pump speed r/min   300+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500+40-1 0
Advance angle deg.   1.35 0.85 1.55
Timer adjustment_03
Pump speed r/min   700+40-1 0
Advance angle deg.   2.85 2.35 3.05
Timer adjustment_04
Pump speed r/min   900+40-1 0
Advance angle deg.   4.4 3.8 4.6
Timer adjustment_05
Pump speed r/min   1100+50
Advance angle deg.   6.1 5.7 6.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106651-0560
N:Pump speed R:Rack position (mm) (1)Damper spring setting: DL (2)Rack limit using the stop lever: R1 (3)Main spring setting (4)Idle sub spring setting: L1.
----------
DL=5.9-0.2mm R1=11.5+-0.1mm L1=6.6-0.2mm
----------

Speed control lever angle

Test data 106651-0560
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=9deg+-5deg b=(19deg)+-5deg

0000000901

Test data 106651-0560
F:Full load (1)Fix using the stopper bolt. (2)Fix full load
----------

----------
a=20deg+-5deg

Stop lever angle

Test data 106651-0560
N:Pump normal S:Stop the pump. (1)R = aa (2)Rack position bb (3)Rack position = cc
----------
aa=32mm bb=1+0.5mm cc=11.5+-0.1mm
----------
a=4deg+-5deg b=29.5deg+-3deg

0000001501 GOV FULL LOAD ADJUSTMENT

Test data 106651-0560
Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Maximum no-load speed (r/min) LABEL9:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)At high idle rack position L
----------
L=5.6mm
----------
a1=A a2=B a3=C a4=D r1=750r/min r2=750r/min r3=750r/min r4=750r/min Q1=110.6+-2mm3/st Q2=98.3+-2mm3/st Q3=92.3+-2mm3/st Q4=75.3+-2mm3/st c1=+-4% c2=+-4% c3=+-4% c4=+-4% a5=A-23,B-23,C-23,D-23 a6=A-22,B-22,C-22,D-22 a7=A-21,B-21,C-21,D-21 a8=A-20,B-20,C-20,D-20 a9=A-19,B-19,C-19,D-19 a10=A-18,B-18,C-18,D-18 a11=A-17,B-17,C-17,D-17 a12=A-16,B-16,C-16,D-16 a13=- a14=- a15=- r5=1150r/min r6=1100r/min r7=1050r/min r8=1000r/min r9=950r/min r10=900r/min r11=850r/min r12=800r/min r13=- r14=- r15=- R5=1235+-28r/min R6=1180+-27r/min R7=1130+-26r/min R8=1075+-25r/min R9=1020+-23r/min R10=965+-22r/min R11=915+-22r/min R12=860+-20r/min R13=- R14=- R15=-




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Group cross 106651-0560 ZEXEL

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