106651-0530 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066510530


106651-0530 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106651-0530 1066510530

Cross reference number

ZEXEL 106651-0530 1066510530


Zexel num
Bosch num
Firm num
Name
106651-0530 
106651-0531 
 
  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
PD604 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.5
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   96.3 94.3 98.3
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   11.7 10 13.4
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Timer adjustment
Pump speed r/min   300+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500+40-1 0
Advance angle deg.   1.35 0.85 1.55
Timer adjustment_03
Pump speed r/min   700+40-1 0
Advance angle deg.   2.85 2.35 3.05
Timer adjustment_04
Pump speed r/min   900+40-1 0
Advance angle deg.   4.4 3.8 4.6
Timer adjustment_05
Pump speed r/min   1100+50
Advance angle deg.   6.1 5.7 6.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106651-0530
N:Pump speed R:Rack position (mm) (1)Adjust with speed control lever at full position (minimum-maximum speed specification) (2)Adjust with the load control lever in the full position (variable speed specification). (3)Target notch: K (4)RACK LIMIT: RAL
----------
K=20 RAL=11+-0.1mm
----------

Speed control lever angle

Test data 106651-0530
F:Full speed I:Idle S:Stop
----------

----------
a=17.5deg+-5deg b=32deg+-3deg c=27deg+-5deg

0000000901

Test data 106651-0530
F:Full load I:Idle S:Stop
----------

----------
a=24deg+-5deg b=26deg+-3deg c=13deg+-3deg

0000001501 GOV FULL LOAD ADJUSTMENT

Test data 106651-0530
Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Maximum no-load speed (r/min) LABEL9:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)At high idle rack position L
----------
L=7mm
----------
a1=A a2=B a3=C a4=D a5=- a6=- r1=750r/min r2=750r/min r3=750r/min r4=750r/min r5=- r6=- Q1=108.6+-2mm3/st Q2=102.4+-2mm3/st Q3=96.3+-2mm3/st Q4=76.6+-2mm3/st Q5=- Q6=- c1=+-4% c2=+-4% c3=+-4% c4=+-4% c5=- c6=- a7=23 a8=22 a9=21 a10=20 a11=19 a12=18 a13=17 a14=16 a15=15 a16=14 a17=13 a18=12 a19=- a20=- a21=- a22=- a23=- a24=- a25=- a26=- a27=- a28=- r7=1150r/min r8=1100r/min r9=1050r/min r10=1000r/min r11=950r/min r12=900r/min r13=850r/min r14=800r/min r15=750r/min r16=700r/min r17=650r/min r18=600r/min r19=- r20=- r21=- r22=- r23=- r24=- r25=- r26=- r27=- r28=- R7=1235+-28r/min R8=1180+-27r/min R9=1130+-26r/min R10=1075+-25r/min R11=1020+-23r/min R12=965+-22r/min R13=915+-22r/min R14=860+-20r/min R15=805+-18r/min R16=750+-17r/min R17=695+-16r/min R18=645+-15r/min R19=- R20=- R21=- R22=- R23=- R24=- R25=- R26=- R27=- R28=-




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Group cross 106651-0530 ZEXEL

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