106651-0560 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066510560

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106651-0560 1066510560

Cross reference number

ZEXEL 106651-0560 1066510560

Zexel num

Bosch num

Firm num

Name

106651-0560

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.8

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 92.3 90.3 94.3

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.9+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 13.4 11.7 15.1

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Timer adjustment

Pump speed r/min 300+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 500+40-1 0

Advance angle deg. 1.35 0.85 1.55

Timer adjustment_03

Pump speed r/min 700+40-1 0

Advance angle deg. 2.85 2.35 3.05

Timer adjustment_04

Pump speed r/min 900+40-1 0

Advance angle deg. 4.4 3.8 4.6

Timer adjustment_05

Pump speed r/min 1100+50

Advance angle deg. 6.1 5.7 6.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Damper spring setting: DL (2)Rack limit using the stop lever: R1 (3)Main spring setting (4)Idle sub spring setting: L1.
----------
DL=5.9-0.2mm R1=11.5+-0.1mm L1=6.6-0.2mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=9deg+-5deg b=(19deg)+-5deg

0000000901

F:Full load (1)Fix using the stopper bolt. (2)Fix full load
----------

----------
a=20deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)R = aa (2)Rack position bb (3)Rack position = cc
----------
aa=32mm bb=1+0.5mm cc=11.5+-0.1mm
----------
a=4deg+-5deg b=29.5deg+-3deg

0000001501 GOV FULL LOAD ADJUSTMENT

Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Maximum no-load speed (r/min) LABEL9:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)At high idle rack position L
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L=5.6mm
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a1=A a2=B a3=C a4=D r1=750r/min r2=750r/min r3=750r/min r4=750r/min Q1=110.6+-2mm3/st Q2=98.3+-2mm3/st Q3=92.3+-2mm3/st Q4=75.3+-2mm3/st c1=+-4% c2=+-4% c3=+-4% c4=+-4% a5=A-23,B-23,C-23,D-23 a6=A-22,B-22,C-22,D-22 a7=A-21,B-21,C-21,D-21 a8=A-20,B-20,C-20,D-20 a9=A-19,B-19,C-19,D-19 a10=A-18,B-18,C-18,D-18 a11=A-17,B-17,C-17,D-17 a12=A-16,B-16,C-16,D-16 a13=- a14=- a15=- r5=1150r/min r6=1100r/min r7=1050r/min r8=1000r/min r9=950r/min r10=900r/min r11=850r/min r12=800r/min r13=- r14=- r15=- R5=1235+-28r/min R6=1180+-27r/min R7=1130+-26r/min R8=1075+-25r/min R9=1020+-23r/min R10=965+-22r/min R11=915+-22r/min R12=860+-20r/min R13=- R14=- R15=-