106651-0030 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066510030

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106651-0030 1066510030

Service parts 106651-0030 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106065-1020

3. GOVERNOR 105427-0070

4. SUPPLY PUMP 105217-4000

5. AUTOM. ADVANCE MECHANIS 105614-0350

6. COUPLING PLATE 105622-0680

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4050

11. Nozzle and Holder 16600-96001

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105031-4270

14. NOZZLE

105015-2780

15. NOZZLE SET

Include in #1:

106651-0030 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106651-0030 1066510030

Zexel num

Bosch num

Firm num

Name

106651-0030
106651-0032

NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
PD6 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point C

Rack position 10.5

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 96.3 94.3 98.3

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point E

Rack position 7+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 11.7 10 13.4

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_03

Adjusting point F

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 65 60 70

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 300+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 500

Advance angle deg. 1.35 0.7 1.6

Timer adjustment_03

Pump speed r/min 700

Advance angle deg. 2.85 2.1 3.1

Timer adjustment_04

Pump speed r/min 900

Advance angle deg. 4.4 3.6 4.6

Timer adjustment_05

Pump speed r/min 1100+50

Advance angle deg. 6.1 5.7 6.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Minimum - maximum speed specification (speed control lever full position) (2)Variable speed specification (load control lever at full position) (3)Target notch: K (4)Tolerance for racks not indicated: +-0.05mm. (5)RACK LIMIT
----------
K=20
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=17.5deg+-5deg b=32deg+-3deg c=27deg+-5deg

0000000901

F:Full load I:Idle S:Stop
----------

----------
a=24deg+-5deg b=26deg+-3deg c=13deg+-3deg

0000001501 GOV FULL LOAD ADJUSTM

Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Maximum no-load speed (r/min) LABEL9:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)At high idle rack position L
----------
L=7mm
----------
a1=A a2=B a3=C a4=D a5=- a6=- r1=750r/min r2=750r/min r3=750r/min r4=750r/min r5=- r6=- Q1=108.6+-2mm3/st Q2=102.4+-2mm3/st Q3=96.3+-2mm3/st Q4=76.6+-2mm3/st Q5=- Q6=- c1=+-4% c2=+-4% c3=+-4% c4=+-4% c5=- c6=- a7=23 a8=22 a9=21 a10=20 a11=19 a12=18 a13=17 a14=16 a15=15 a16=14 a17=13 a18=12 a19=- a20=- a21=- a22=- a23=- a24=- a25=- a26=- a27=- a28=- r7=1150r/min r8=1100r/min r9=1050r/min r10=1000r/min r11=950r/min r12=900r/min r13=850r/min r14=800r/min r15=750r/min r16=700r/min r17=650r/min r18=600r/min r19=- r20=- r21=- r22=- r23=- r24=- r25=- r26=- r27=- r28=- R7=1235+-28r/min R8=1180+-27r/min R9=1130+-26r/min R10=1075+-25r/min R11=1020+-23r/min R12=965+-22r/min R13=915+-22r/min R14=860+-20r/min R15=805+-18r/min R16=750+-17r/min R17=695+-16r/min R18=645+-15r/min R19=- R20=- R21=- R22=- R23=- R24=- R25=- R26=- R27=- R28=-