106651-0010 ZEXEL 9 400 610 135 BOSCH INJECTION-PUMP ASSEMBLY 9400610135 1066510010


106651-0010 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 135 9400610135
ZEXEL 106651-0010 1066510010

Service parts 106651-0010 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106065-1250
3. GOVERNOR 105306-0071
4. SUPPLY PUMP 105217-6010
5. AUTOM. ADVANCE MECHANIS 105614-0350
6. COUPLING PLATE 105662-0370
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4050
11. Nozzle and Holder 16600-96001
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4270
14. NOZZLE 105015-2780
15. NOZZLE SET

Include in #1:

106651-0010 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 135 9400610135
ZEXEL 106651-0010 1066510010


Zexel num
Bosch num
Firm num
Name
106651-0010 
106651-0011 
9 400 610 135 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   108.6 106.6 110.6
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   11
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   110.6 107.6 113.6
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   11
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   115.4 112.4 118.4
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   11
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   94.2 91.2 97.2
Max. variation between cylinders %   0 -6 6
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   7.2+-0.5
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   10.3 9.3 11.3
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Timer adjustment
Pump speed r/min   300+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500+40-1 0
Advance angle deg.   1.35 0.85 1.55
Timer adjustment_03
Pump speed r/min   700+40-1 0
Advance angle deg.   2.85 2.35 3.05
Timer adjustment_04
Pump speed r/min   900+40-1 0
Advance angle deg.   4.4 3.8 4.6
Timer adjustment_05
Pump speed r/min   1100+50
Advance angle deg.   6.1 5.7 6.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106651-0010
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)RACK LIMIT: RAL
----------
DL=6-0.2mm RAL=(11)mm
----------

0000000901

Test data 106651-0010
F:Full load I:Idle
----------

----------
a=15deg+-3deg b=21.5deg+-2deg

Stop lever angle

Test data 106651-0010
N:Pump normal S:Stop the pump.
----------

----------
a=4deg+-3deg b=30.5deg+-3deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=300r/min Ra=7.2mm
----------




Have questions with 106651-0010?





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