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106491-4003 ZEXEL 9 400 616 529 BOSCH INJECTION-PUMP ASSEMBLY 9400616529 1064914003 3636520130


106491-4003 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 529 9400616529
ZEXEL 106491-4003 1064914003
MITSUBISHI-HEAV 3636520130 3636520130

Service parts 106491-4003 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106049-5022
3. GOVERNOR 105407-7170
4. SUPPLY PUMP 105217-1331
5. AUTOM. ADVANCE MECHANIS 105681-2510
6. COUPLING PLATE 105662-0730
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6290
11. Nozzle and Holder 3636100040
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-4180
14. NOZZLE 105015-8630
15. NOZZLE SET

Include in #1:

106491-4003 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 529 9400616529
ZEXEL 106491-4003 1064914003
MITSUBISHI-HEAV 3636520130 3636520130


Zexel num
Bosch num
Firm num
Name
106491-4003 
9 400 616 529 
3636520130  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S4BB2 K 14BW INJECTION PUMP ASSY PE4P,4PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-3-4-2
Pre-stroke mm   3.7 3.65 3.75
Beginning of injection position
Governor side   NO.1
Difference between angles 1
Cal 1-3 deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4 deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.8
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   125 120 130
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   4.9+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   18 15 21
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   10++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   225 225 235
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   570--
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   520
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   4 3.5 4.5
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 106491-4003
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
K=15
----------

Speed control lever angle

Test data 106491-4003
F:Full speed I:Idle S:Stop (1)Stopper bolt setting
----------

----------
a=5deg+-5deg b=32deg+-3deg c=22deg+-5deg

Stop lever angle

Test data 106491-4003
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=50deg+-5deg b=53deg+-5deg

Timing setting

Test data 106491-4003
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(10deg)




Have questions with 106491-4003?





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