106491-4000 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1064914000 3636500130


106491-4000 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106491-4000 1064914000
MITSUBISHI-HEAV 3636500130 3636500130

Service parts 106491-4000 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106049-5020
3. GOVERNOR 105407-7170
4. SUPPLY PUMP 105217-1331
5. AUTOM. ADVANCE MECHANIS 105681-2510
6. COUPLING PLATE 105662-0730
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6290
11. Nozzle and Holder 3636100040
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-4180
14. NOZZLE 105015-8630
15. NOZZLE SET

Include in #1:

106491-4000 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106491-4000 1064914000
MITSUBISHI-HEAV 3636500130 3636500130


Zexel num
Bosch num
Firm num
Name
106491-4000 
106491-4001 
 
3636500130  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S4BB2 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.7 3.65 3.75
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.6
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   126.5 121.5 131.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.2+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   18 15 21
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   230 230 240
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   570--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   520
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   4 3.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106491-4000
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Idle spring not operating. (4)RACK LIMIT
----------
K=16
----------

Speed control lever angle

Test data 106491-4000
F:Full speed I:Idle S:Stop
----------

----------
a=6deg+-5deg b=32deg+-3deg c=20deg+-5deg

Stop lever angle

Test data 106491-4000
N:Pump normal S:Stop the pump.
----------

----------
a=50deg+-5deg b=53deg+-5deg

Timing setting

Test data 106491-4000
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(10deg)




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Group cross 106491-4000 ZEXEL

Mitsubishi-Heav 

106491-4000  

106491-4001 
 
3636500130 
INJECTION-PUMP ASSEMBLY
S4BB2
F 019 Z10 290 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 611 714 
3636510130 
INJECTION-PUMP ASSEMBLY
S4BB2
9 400 616 529 
3636520130 
INJECTION-PUMP ASSEMBLY
S4BB2
 
3636530130 
INJECTION-PUMP ASSEMBLY
S4BB2
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