104780-9210 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047809210

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Information injection-pump assembly

ZEXEL 104780-9210 1047809210

Cross reference number

ZEXEL 104780-9210 1047809210

Zexel num

Bosch num

Firm num

Name

104780-9210

INJECTION-PUMP ASSEMBLY
TD25-TI

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 500 500 500

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 41.5 41 42

Basic *

Oil temperature degC 48 46 50

Remarks
NA

Injection timing adjustment_02

Pump speed r/min 800 800 800

Boost pressure kPa 37.3 36 38.6

Boost pressure kgf/cm2 0.38 0.366 0.394

Boost pressure mmHg 280 270 290

Average injection quantity mm3/st. 51.8 51.3 52.3

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_03

Pump speed r/min 1000 1000 1000

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 63.6 63.1 64.1

Difference in delivery mm3/st. 6 6 6

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_04

Pump speed r/min 500 500 500

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 41.5 40.5 42.5

Basic *

Oil temperature degC 48 46 50

Remarks
NA

Injection timing adjustment_05

Pump speed r/min 800 800 800

Boost pressure kPa 37.3 36 38.6

Boost pressure kgf/cm2 0.38 0.366 0.394

Boost pressure mmHg 280 270 290

Average injection quantity mm3/st. 51.8 50.8 52.8

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_06

Pump speed r/min 1000 1000 1000

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 63.6 62.6 64.6

Difference in delivery mm3/st. 6.5

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_07

Pump speed r/min 1200 1200 1200

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 65.3 62.8 67.8

Oil temperature degC 50 48 52

Injection timing adjustment_08

Pump speed r/min 1500 1500 1500

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 65.3 62.3 68.3

Oil temperature degC 50 48 52

Injection timing adjustment_09

Pump speed r/min 2000 2000 2000

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 60.7 57.7 63.7

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2500 2500 2500

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 16.7 14.7 18.7

Basic *

Oil temperature degC 55 52 58

Injection quantity adjustment_02

Pump speed r/min 2750 2750 2750

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2250 2250 2250

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 50.4 50.4 50.4

Oil temperature degC 52 50 54

Injection quantity adjustment_04

Pump speed r/min 2500 2500 2500

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 16.7 13.7 19.7

Basic *

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 350 350 350

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 9.4 7.4 11.4

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 9.4 6.9 11.9

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 75 60 95

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 75 60 95

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 350 350 350

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1100 1100 1100

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Overflow quantity with S/T ON cm3/min 450 320 580

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1100 1100 1100

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Pressure with S/T ON kPa 510 471 549

Pressure with S/T ON kgf/cm2 5.2 4.8 5.6

Pressure with S/T OFF kPa 432 403 461

Pressure with S/T OFF kgf/cm2 4.4 4.1 4.7

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_02

Pump speed r/min 1100 1100 1100

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Pressure with S/T OFF kPa 432 393 471

Pressure with S/T OFF kgf/cm2 4.4 4 4.8

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_03

Pump speed r/min 2150 2150 2150

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Pressure with S/T OFF kPa 647 608 686

Pressure with S/T OFF kgf/cm2 6.6 6.2 7

Oil temperature degC 52 50 54

0000001101

Pump speed r/min 1100 1100 1100

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Timer stroke with S/T ON mm 3.8 3.4 4.2

Timer stroke with S/T OFF mm 2 1.8 2.2

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 700 700 700

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Timer stroke with S/T OFF mm 0.8

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Timer stroke with S/T ON mm 3.8 3.3 4.3

Timer stroke with S/T OFF mm 2 1.7 2.3

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_04

Pump speed r/min 2150 2150 2150

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Timer stroke with S/T ON mm 7.8 7.3 8.2

Timer stroke with S/T OFF mm 6.9 6.3 7.5

Oil temperature degC 52 50 54

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1100 1100 1100

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 41 40.5 41.5

Timer stroke TA mm 1.4 1.2 1.6

Timer stroke variation dT mm 0.6 0.6 0.6

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1100 1100 1100

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 41 40 42

Timer stroke TA mm 1.4 1.1 1.7

Timer stroke variation dT mm 0.6 0.6 0.6

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 17 14.5 19.5

Timer stroke TA mm 0.4 0 0.9

Timer stroke variation dT mm 1.6 1.6 1.6

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 0.7 0.6 0.8

BCS stroke mm 4.5 4.3 4.7

Pre-stroke mm 0.1 0.08 0.12

Control lever angle alpha deg. 55.5 51.5 59.5

Control lever angle beta deg. 36 31 41

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

A:Adjusting point B:Confirmation point C:Position of the control lever Vi:Applied voltage V:Potentiometer output voltage Q:Injection quantity C1:Idle C2:Full speed
----------

----------
V1=1.4+-0.03V V2=Above9.5V Vi=10V

Have questions with 104780-9210?

Group cross 104780-9210 ZEXEL

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