104780-9260 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047809260


104780-9260 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104780-9260 1047809260

Cross reference number

ZEXEL 104780-9260 1047809260


Zexel num
Bosch num
Firm num
Name
104780-9260 
 
   
INJECTION-PUMP ASSEMBLY
TD27

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   47.5 45 50
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   39.3 36.3 42.3
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   47.5 46.5 48.5
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   44.6 41.6 47.6
Oil temperature degC   52 50 54
Injection quantity adjustment
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   11.7 9.7 13.7
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   38.6 33.6 43.6
Oil temperature degC   52 50 54
Injection quantity adjustment_04
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   11.7 9.2 14.2
Basic   *
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   7.4 5.4 9.4
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   7.4 4.9 9.9
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 45 80
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 45 80
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1100 1100 1100
Overflow quantity with S/T ON cm3/min   390 260 520
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1100 1100 1100
Pressure with S/T ON kPa   520 481 559
Pressure with S/T ON kgf/cm2   5.3 4.9 5.7
Pressure with S/T OFF kPa   432 403 461
Pressure with S/T OFF kgf/cm2   4.4 4.1 4.7
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
Stop lever angle_02
Pump speed r/min   1100 1100 1100
Pressure with S/T OFF kPa   432 393 471
Pressure with S/T OFF kgf/cm2   4.4 4 4.8
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
Stop lever angle_03
Pump speed r/min   1700 1700 1700
Pressure with S/T OFF kPa   559 520 598
Pressure with S/T OFF kgf/cm2   5.7 5.3 6.1
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1100 1100 1100
Timer stroke with S/T ON mm   3.5 3.1 3.9
Timer stroke with S/T OFF mm   1.9 1.7 2.1
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_02
Pump speed r/min   850 850 850
Timer stroke with S/T OFF mm   0.8 0.3 1.3
Oil temperature degC   50 48 52
_03
Pump speed r/min   1100 1100 1100
Timer stroke with S/T ON mm   3.5 3 4
Timer stroke with S/T OFF mm   1.9 1.6 2.2
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_04
Pump speed r/min   1700 1700 1700
Timer stroke with S/T OFF mm   4.4 3.9 4.9
Oil temperature degC   50 48 52
_05
Pump speed r/min   2300 2300 2300
Timer stroke with S/T OFF mm   6.1 5.6 6.5
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   30 29.5 30.5
Timer stroke TA mm   1.2 1 1.4
Timer stroke variation dT mm   0.7 0.7 0.7
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_02
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   47.5 46.5 48.5
Timer stroke TA mm   1.9 1.6 2.2
Oil temperature degC   50 48 52
_03
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   30 29 31
Timer stroke TA mm   1.2 0.9 1.5
Timer stroke variation dT mm   0.7 0.7 0.7
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_04
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   21 18.5 23.5
Timer stroke TA mm   0.6 0.1 1.1
Timer stroke variation dT mm   1.3 1.3 1.3
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.8 0.7 0.9
Pre-stroke mm   0.1 0.08 0.12
Control lever angle alpha deg.   55.5 51.5 59.5
Control lever angle beta deg.   36 31 41

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104780-9260
A:Adjusting point B:Confirmation point C:Position of the control lever Vi:Applied voltage V:Potentiometer output voltage Q:Injection quantity C1:Idle C2:Full speed
----------

----------
V1=1.4+-0.03V V2=Above9.5V Vi=10V




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