104780-9130 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047809130

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104780-9130 1047809130

Cross reference number

ZEXEL 104780-9130 1047809130

Zexel num

Bosch num

Firm num

Name

104780-9130

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

(Solenoid timer adjustment condition) OFF

Injection timing adjustment

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 44 43.5 44.5

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 40.8 38.3 43.3

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 44 43 45

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 2000 2000 2000

Average injection quantity mm3/st. 46.7 43.7 49.7

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2550 2550 2550

Average injection quantity mm3/st. 10.9 8.9 12.9

Basic *

Oil temperature degC 55 52 58

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 39.7 39.7 39.7

Oil temperature degC 52 50 54

Injection quantity adjustment_04

Pump speed r/min 2550 2550 2550

Average injection quantity mm3/st. 10.9 8.4 13.4

Basic *

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 7.7 5.7 9.7

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 7.7 5.2 10.2

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 45 80

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 45 80

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1100 1100 1100

Overflow quantity with S/T ON cm3/min 450 320 580

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1300 1300 1300

Pressure with S/T ON kPa 549 510 588

Pressure with S/T ON kgf/cm2 5.6 5.2 6

Pressure with S/T OFF kPa 471 442 500

Pressure with S/T OFF kgf/cm2 4.8 4.5 5.1

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_02

Pump speed r/min 1300 1300 1300

Pressure with S/T OFF kPa 471 432 510

Pressure with S/T OFF kgf/cm2 4.8 4.4 5.2

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_03

Pump speed r/min 2150 2150 2150

Pressure with S/T OFF kPa 647 608 686

Pressure with S/T OFF kgf/cm2 6.6 6.2 7

Oil temperature degC 52 50 54

0000001101

Pump speed r/min 1300 1300 1300

Timer stroke with S/T ON mm 3.6 3.2 4

Timer stroke with S/T OFF mm 2.1 1.9 2.3

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 1100 1100 1100

Timer stroke with S/T OFF mm 1.1 0.6 1.6

Oil temperature degC 50 48 52

_03

Pump speed r/min 1300 1300 1300

Timer stroke with S/T ON mm 3.6 3.1 4.1

Timer stroke with S/T OFF mm 2.1 1.8 2.4

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_04

Pump speed r/min 2150 2150 2150

Timer stroke with S/T OFF mm 5.6 5 6.2

Oil temperature degC 52 50 54

_05

Pump speed r/min 2500 2500 2500

Timer stroke with S/T OFF mm 6.1 5.6 6.5

Oil temperature degC 55 52 58

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 25.5 25 26

Timer stroke TA mm 1.8 1.8 1.8

Timer stroke variation dT mm 0.3 0.1 0.5

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 25.5 24.5 26.5

Timer stroke variation dT mm 0.3 0 0.6

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 17 14.5 19.5

Timer stroke variation dT mm 0.9 0.5 1.3

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 0.9 0.8 1

Pre-stroke mm 0.1 0.08 0.12

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 36 31 41

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Note: Potentiometer (P/M) adjustment method Substitute the actual measurement of the angle a of each I/P in the following formula and determine the P/M output adjustment y (V). When the angle a <= c: y = 7.23 When c < angle a < d: y = 7.23+( angle a -33) x 0.133 When d <alpha <e: y=7.97 Reference: Idle position and full speed position output voltages are V6 (idle) and V7 (full speed). A:Potentiometer standards B:ON, OFF switch standard G:ON-->OFF D:OFF-->ON E:Adjusting point F:Checking point P:Boost pressure Vi:Applied voltage C1:Full-speed C2:Idle Q:Injection quantity N:Pump speed V:Output voltage C:Control lever angle
----------
a=-deg c=33deg d=39deg e=-deg P1=-kPa P2=-mmHg V6=1.6+-0.6V V7=7.6+-0.4V
----------
V1=a+-0.03V V2=1.6+-0.6V V3=-V V4=-V V5=-V C3=0.1~10.2deg C4=(19.4)deg Vi=10V P1=-kPa P2=-mmHg

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