104780-9120 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047809120

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104780-9120 1047809120

Cross reference number

ZEXEL 104780-9120 1047809120

Zexel num

Bosch num

Firm num

Name

104780-9120

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 44 43.5 44.5

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 40.8 38.3 43.3

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 44 43 45

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 2000 2000 2000

Average injection quantity mm3/st. 46.7 43.7 49.7

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2550 2550 2550

Average injection quantity mm3/st. 10.9 8.9 12.9

Basic *

Oil temperature degC 55 52 58

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 39.7 39.7 39.7

Oil temperature degC 52 50 54

Injection quantity adjustment_04

Pump speed r/min 2550 2550 2550

Average injection quantity mm3/st. 10.9 8.4 13.4

Basic *

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 7.7 5.7 9.7

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 7.7 5.2 10.2

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 45 80

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 45 80

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1100 1100 1100

Overflow quantity cm3/min 390 260 520

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1300 1300 1300

Pressure kPa 471 442 500

Pressure kgf/cm2 4.8 4.5 5.1

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1300 1300 1300

Pressure kPa 471 432 510

Pressure kgf/cm2 4.8 4.4 5.2

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 2150 2150 2150

Pressure kPa 647 608 686

Pressure kgf/cm2 6.6 6.2 7

Oil temperature degC 52 50 54

0000001101

Pump speed r/min 1300 1300 1300

Timer stroke mm 2.1 1.9 2.3

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1100 1100 1100

Timer stroke mm 1.1 0.6 1.6

Oil temperature degC 50 48 52

_03

Pump speed r/min 1300 1300 1300

Timer stroke mm 2.1 1.8 2.4

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 2150 2150 2150

Timer stroke mm 5.6 5 6.2

Oil temperature degC 52 50 54

_05

Pump speed r/min 2500 2500 2500

Timer stroke mm 6.1 5.6 6.5

Oil temperature degC 55 52 58

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 25.5 25 26

Timer stroke TA mm 1.8 1.8 1.8

Timer stroke variation dT mm 0.3 0.1 0.5

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 25.5 24.5 26.5

Timer stroke variation dT mm 0.3 0 0.6

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 17 14.5 19.5

Timer stroke variation dT mm 0.9 0.5 1.3

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 0.9 0.8 1

Pre-stroke mm 0.1 0.08 0.12

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 36 31 41

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Potentiometer adjustment standards Determine potentiometer output adjustment value a from injection pump angle beta. When angle beta <=33 (deg): a = 7.23 When 33 (deg) <angle beta < 39 (deg), a = 7.23+(angle beta-33) x 0.123 When 39 (deg) <= angle beta, a = 7.97 N:Speed Q:Injection quantity V:Output voltage C/L: control lever position A:Performance standards B:ON/OFF switch standard D:Adjusting point E:Confirmation point G:OFF-->ON H:OFF-->ON F:Full I:Idle Vi:Applied voltage
----------

----------
V1=a+-0.03V V2=1.6+-0.6V C1=0.1~10.2deg C2=(19.4deg) Vi=10V

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