104780-9090 ZEXEL 9 460 614 780 BOSCH INJECTION-PUMP ASSEMBLY 9460614780 1047809090 1670084k02

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 460 614 780 9460614780

ZEXEL 104780-9090 1047809090

NISSAN-DIESEL 1670084K02 1670084k02

Cross reference number

BOSCH 9 460 614 780 9460614780

ZEXEL 104780-9090 1047809090

NISSAN-DIESEL 1670084K02 1670084k02

Zexel num

Bosch num

Firm num

Name

104780-9090

9 460 614 780

1670084K02 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
TD27 K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 49 48.5 49.5

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 41.8 41.8 41.8

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 43.3 43.3 43.3

Oil temperature degC 48 46 50

Injection timing adjustment_04

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 46.5 46.5 46.5

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 47.4 47.4 47.4

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 49 48 50

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_07

Pump speed r/min 1350 1350 1350

Average injection quantity mm3/st. 48.1 44.6 51.6

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 15.5 12.5 18.5

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_02

Pump speed r/min 1650 1650 1650

Average injection quantity mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_03

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 15.5 12 19

Oil temperature degC 50 48 52

Governor adjustment

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 8.3 6.3 10.3

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 8.3 5.8 10.8

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 55 65

Basic *

Oil temperature degC 48 46 50

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 55 65

Basic *

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 900 900 900

Overflow quantity cm3/min 410 280 540

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 900 900 900

Pressure kPa 392 363 421

Pressure kgf/cm2 4 3.7 4.3

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 900 900 900

Pressure kPa 392 353 431

Pressure kgf/cm2 4 3.6 4.4

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1100 1100 1100

Pressure kPa 432 393 471

Pressure kgf/cm2 4.4 4 4.8

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 900 900 900

Timer stroke mm 2 1.8 2.2

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 900 900 900

Timer stroke mm 2 1.6 2.4

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Timer stroke mm 2.9 2.3 3.5

Oil temperature degC 50 48 52

_04

Pump speed r/min 1250 1250 1250

Timer stroke mm 3.3 2.8 3.7

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.8 1.7 1.9

Pre-stroke mm 0.1 0.08 0.12

Control lever angle alpha deg. 54 50 58

Control lever angle beta deg. 35 30 40

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

A:Adjusting point B:Confirmation point C:Position of the control lever Vi:Applied voltage V:Potentiometer output voltage Q:Injection quantity C1:Idle C2:Full speed
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V1=7.5+-0.03V V2=(1.6)V Vi=10V

0000001901 STOP LEVER ADJUSTMENT

Adjustment of the stop lever Adjust adjusting bolt (B) so that the starting injection quantity is within the standard. Fix using nut. (A) Adjusting nut (C) Starting injection quantity adjusting lever
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L=15.0~18.5mm