104780-9020 ZEXEL 9 460 612 451 BOSCH INJECTION-PUMP ASSEMBLY 9460612451 1047809020


104780-9020 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 612 451 9460612451
ZEXEL 104780-9020 1047809020

Components :

0. INJECTION-PUMP ASSEMBLY 104780-9020
1. _
2. FUEL INJECTION PUMP 104680-9020
3. NUMBER PLATE
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105148-1221
8. Nozzle and Holder 16600-63G01
9. Open Pre:MPa(Kqf/cm2) 9.8{100}
10. NOZZLE-HOLDER 105078-0050
11. NOZZLE 105007-1210

Scheme ###:

1/6. [1] 146601-0900 PACKING RING
6. [1] 146100-0420 SUPPLY PUMP
9. [1] 146103-0100 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0020 DRIVE SHAFT
12/1. [1] 146200-0000 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-2320 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-2120 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146311-6320 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
34. [1] 146312-2600 COMPRESSION SPRING
34B. [1] 146312-2700 COMPRESSION SPRING
34C. [1] 146312-2500 COMPRESSION SPRING
34D. [1] 146312-2800 COMPRESSION SPRING
35/1. [1] 146690-3200 SHIM D11.5&9.4T0.1
35/1. [1] 146690-3300 SHIM D11.5&9.4T0.2
35/1. [1] 146690-3400 SHIM D11.5&9.4T0.25
35/1. [1] 146690-3500 SHIM D11.5&9.4T1.0
35/1. [1] 146690-4100 SHIM D11.5&9.4T2
35/1. [1] 146690-4200 SHIM D11.5&9.4T0.5
35/1. [1] 146690-4300 SHIM D11.5&9.4T0.75
36. [1] 146600-0800 O-RING
37. [1] 146310-4020 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
41. [1] 146312-1900 COMPRESSION SPRING
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM D17&5.2T2.1
48/1. [1] 146690-5900 SHIM D17&5.2T2.2
48/1. [1] 146690-6000 SHIM D17&5.2T2.3
48/1. [1] 146690-6100 SHIM D17&5.2T2.4
48/1. [1] 146690-6200 SHIM D17&5.2T2.5
48/1. [1] 146690-6300 SHIM D17&5.2T2.6
48/1. [1] 146690-6400 SHIM D17&5.2T2.7
48/1. [1] 146690-6500 SHIM D17&5.2T2.8
48/1. [1] 146690-6600 SHIM D17&5.2T2.9
48/1. [1] 146690-6700 SHIM D17&5.2T3.0
48/1. [1] 146690-6800 SHIM D17&5.2T3.1
48/1. [1] 146690-6900 SHIM D17&5.2T3.2
48/1. [1] 146690-7000 SHIM D17&5.2T3.3
48/1. [1] 146690-7100 SHIM D17&5.2T3.4
48/1. [1] 146690-7200 SHIM D17&5.2T0.4
48/1. [1] 146690-7300 SHIM D17&5.2T0.6
48/1. [1] 146690-7400 SHIM D17&5.2T0.7
48/1. [1] 146690-7500 SHIM D17&5.2T1.9
48/1. [1] 146690-7800 SHIM D17&5.2T0.2
49. [2] 146234-0020 GUIDE PIN
50. [1] 146401-3420 HYDRAULIC HEAD
50. [1] 146401-3420 HYDRAULIC HEAD
50. [1] 146401-3420 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-3320 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0220 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146703-9820 COMPENSATOR,MANIFOLD-PRES
67/1. [1] 146805-3320 GOVERNOR COVER
67/14. [1] 146621-1800 UNION NUT
67/16. [1] 146526-3500 BLEEDER SCREW
67/31. [1] 146710-0700 BUSHING
67/32. [1] 146711-0000 PLATE
67/33. [1] 139218-0400 UNION NUT
67/34. [1] 146712-1700 BEARING PIN
67/35. [1] 146621-0300 UNION NUT
67/36. [1] 146600-1400 O-RING
67/37. [1] 146710-1400 BUSHING
67/38. [1] 139506-0200 GASKET D8.9&6.8T1.00
67/39. [1] 146620-0300 CAPSULE
67/40. [1] 026512-1540 GASKET D15.4&12.2T1.50
67/41. [1] 146713-4300 ADJUSTING PIN
67/42. [2] 146714-0200 PLATE
67/43. [1] 146715-0300 DIAPHRAGM
67/44. [1] 139306-0100 LOCKING WASHER
67/45. [1] 013030-6040 UNION NUT M6P1H3.6
67/46. [1] 146716-0000 UNION NUT
67/47. [1] 146717-4700 COILED SPRING
67/48/1. [1] 146720-3000 SPACER BUSHING L3.7
67/48/1. [1] 146720-3100 SPACER BUSHING L3.9
67/48/1. [1] 146720-3200 SPACER BUSHING L4.1
67/48/1. [1] 146720-3300 SPACER BUSHING L4.3
67/48/1. [1] 146720-3400 SPACER BUSHING L4.5
67/48/1. [1] 146720-3500 SPACER BUSHING L4.7
67/48/1. [1] 146720-3600 SPACER BUSHING L4.9
67/48/1. [1] 146720-3700 SPACER BUSHING L5.1
67/48/1. [1] 146720-3800 SPACER BUSHING L5.3
67/48/1. [1] 146720-3900 SPACER BUSHING L5.5
67/48/1. [1] 146720-4000 SPACER BUSHING L5.7
67/48/1. [1] 146720-4100 SPACER BUSHING L5.9
67/48/1. [1] 146720-4200 SPACER BUSHING L6.1
67/48/1. [1] 146720-4300 SPACER BUSHING L6.3
67/48/1. [1] 146720-4400 SPACER BUSHING L6.5
67/48/1. [1] 146720-8900 SPACER BUSHING L6.7
67/48/1. [1] 146720-9000 SPACER BUSHING L6.9
67/48/1. [1] 146720-9100 SPACER BUSHING L7.1
67/48/1. [1] 146720-9200 SPACER BUSHING L7.3
67/48/1. [1] 146720-9300 SPACER BUSHING L7.5
67/48/1. [1] 146720-9400 SPACER BUSHING L7.7
67/48/1. [1] 146720-9500 SPACER BUSHING L7.9
67/48/1. [1] 146720-9600 SPACER BUSHING L8.1
67/48/1. [1] 146720-9700 SPACER BUSHING L8.3
67/48/1. [1] 146720-9800 SPACER BUSHING L8.5
67/48/1. [1] 146720-9900 SPACER BUSHING L3.6
67/48/1. [1] 146725-0000 SPACER BUSHING L3.8
67/48/1. [1] 146725-0100 SPACER BUSHING L4.0
67/48/1. [1] 146725-0200 SPACER BUSHING L4.2
67/48/1. [1] 146725-0300 SPACER BUSHING L4.4
67/48/1. [1] 146725-0400 SPACER BUSHING L4.6
67/48/1. [1] 146725-0500 SPACER BUSHING L4.8
67/48/1. [1] 146725-0600 SPACER BUSHING L5.0
67/48/1. [1] 146725-0700 SPACER BUSHING L5.2
67/48/1. [1] 146725-0800 SPACER BUSHING L5.4
67/48/1. [1] 146725-0900 SPACER BUSHING L5.6
67/48/1. [1] 146725-1000 SPACER BUSHING L5.8
67/48/1. [1] 146725-1100 SPACER BUSHING L6.0
67/48/1. [1] 146725-1200 SPACER BUSHING L6.2
67/48/1. [1] 146725-1300 SPACER BUSHING L6.4
67/48/1. [1] 146725-1400 SPACER BUSHING L6.6
67/48/1. [1] 146725-1500 SPACER BUSHING L6.8
67/48/1. [1] 146725-1600 SPACER BUSHING L7.0
67/48/1. [1] 146725-1700 SPACER BUSHING L7.2
67/48/1. [1] 146725-1800 SPACER BUSHING L7.4
67/48/1. [1] 146725-1900 SPACER BUSHING L7.6
67/48/1. [1] 146725-2000 SPACER BUSHING L7.8
67/48/1. [1] 146725-2100 SPACER BUSHING L8.0
67/48/1. [1] 146725-2200 SPACER BUSHING L8.2
67/48/1. [1] 146725-2300 SPACER BUSHING L8.4
67/48/1. [1] 146725-2400 SPACER BUSHING L8.6
67/49. [1] 146721-4620 COVER
67/50. [1] 146722-0200 FLAT-HEAD SCREW
67/51. [1] 146600-0300 O-RING
67/53. [1] 013020-6040 UNION NUT M6P1H5
67/54. [2] 139006-4600 BLEEDER SCREW
67/55. [2] 146620-9800 BLEEDER SCREW
67/56. [1] 146723-0200 CONTROL LEVER
67/57. [1] 146712-0100 BEARING PIN
67/58. [2] 146620-0600 CAPSULE
67/59. [2] 026506-1040 GASKET D9.9&6.2T1
67/60. [1] 146724-0300 ELEMENT
67/61. [1] 146724-0600 CAPSULE
67/64. [1] 146927-2300 BRACKET
67/78. [1] 146600-4400 SEAL RING
67/99. [2] 010006-1070 BLEEDER SCREW M6P1L10 7T
67/100. [1] 146934-4020 BRACKET
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146810-7520 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146536-5320 CONTROL LEVER
72B. [1] 146536-5420 CONTROL LEVER
72C. [1] 146830-6720 CONTROL LEVER
72D. [1] 146830-6820 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 146621-0700 UNION NUT
95. [1] 146871-1320 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0420 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146975-7300 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
123. [4] 146620-0500 HEX-SOCKET-HEAD CAP SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0220 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146650-5820 PULLING ELECTROMAGNET
137. [2] 139514-0200 GASKET
145. [1] 146621-1000 UNION NUT
147. [1] 146600-5000 O-RING
200. [1] 146206-0100 COILED SPRING
217. [1] 146541-3100 SLOTTED WASHER
218. [1] 146592-6100 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146592-6000 COILED SPRING
221. [1] 146927-2620 BRACKET
222. [2] 139006-4600 BLEEDER SCREW
224. [1] 146927-2700 BRACKET
230. [1] 146934-7920 BRACKET
231. [1] 139006-4600 BLEEDER SCREW
236. [1] 139006-4800 BLEEDER SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146688-0120 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 407911-1401 CONTROL UNIT
243. [1] 146621-4900 UNION NUT
245. [2] 139512-0500 GASKET
246. [1] 027412-2440 EYE BOLT
247. [1] 146669-5420 INLET UNION
247. [1] 146669-5420 INLET UNION
309. [1] 020146-1270 BLEEDER SCREW
310. [1] 146685-2820 POTENTCIOMETER
310/2. [2] 139104-0400 FLAT-HEAD SCREW
310/3. [1] 146620-1500 FLAT-HEAD SCREW
310/4. [1] 013020-6040 UNION NUT M6P1H5
310/5. [1] 146614-2300 JOINT CONNECTION
310/6. [1] 146661-0401 BOOT
351. [1] 146125-0101 FILTER
352. [1] 146125-0200 COILED SPRING
355. [1] 146934-6900 BRACKET
356. [1] 139006-4700 BLEEDER SCREW
357. [2] 146613-5620 PLATE
360. [1] 146663-1700 BUSHING
361. [1] 146649-8900 CAP
362. [2] 146620-8402 BLEEDER SCREW
800S. [1] 146018-0420 PUMP HOUSING
800S/1/6. [1] 146601-0900 PACKING RING
804S. [1] 146232-0720 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
812S. [1] 146600-1920 PARTS SET
821S. [1] 146210-5720 ROLLER SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
847S. [1] 146685-2810 POTENTCIOMETER
906. [1] 146973-4000 NAMEPLATE

Include in #2:

104780-9020 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 612 451 9460612451
ZEXEL 104780-9020 1047809020


Zexel num
Bosch num
Firm num
Name
104780-9020 
104780-9021 
9 460 612 451 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
(Solenoid timer adjustment condition)
With S/T O-ring; S/T OFF.
  OFF
Injection timing adjustment
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   39.5 39 40
Basic   *
Oil temperature degC   48 46 50
Remarks
NA
 
Injection timing adjustment_02
Pump speed r/min   800 800 800
Boost pressure kPa   32 30.7 33.3
Boost pressure mmHg   240 230 250
Average injection quantity mm3/st.   53.9 53.4 54.4
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_03
Pump speed r/min   1200 1200 1200
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   71.6 71.1 72.1
Difference in delivery mm3/st.   6
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_04
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   39.5 38.5 40.5
Basic   *
Oil temperature degC   48 46 50
Remarks
NA
 
Injection timing adjustment_05
Pump speed r/min   800 800 800
Boost pressure kPa   32 30.7 33.3
Boost pressure mmHg   240 230 250
Average injection quantity mm3/st.   53.9 52.9 54.9
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_06
Pump speed r/min   1000 1000 1000
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   71.8 69.3 74.3
Oil temperature degC   50 48 52
Injection timing adjustment_07
Pump speed r/min   1200 1200 1200
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   71.6 70.6 72.6
Difference in delivery mm3/st.   6.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_08
Pump speed r/min   1500 1500 1500
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   71.1 68.1 74.1
Oil temperature degC   50 48 52
Injection timing adjustment_09
Pump speed r/min   2000 2000 2000
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   66.7 63.7 69.7
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2500 2500 2500
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   16.7 14.7 18.7
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2250 2250 2250
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   46.2 46.2 46.2
Oil temperature degC   52 50 54
Injection quantity adjustment_03
Pump speed r/min   2500 2500 2500
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   16.7 13.7 19.7
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_04
Pump speed r/min   2750 2750 2750
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   9.4 7.4 11.4
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   9.4 6.9 11.9
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   75 60 95
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   75 60 95
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Overflow quantity with S/T ON cm3/min   450 320 580
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Pressure with S/T ON kPa   510 471 549
Pressure with S/T ON kgf/cm2   5.2 4.8 5.6
Pressure with S/T OFF kPa   432 403 461
Pressure with S/T OFF kgf/cm2   4.4 4.1 4.7
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
Stop lever angle_02
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Pressure with S/T OFF kPa   432 393 471
Pressure with S/T OFF kgf/cm2   4.4 4 4.8
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
Stop lever angle_03
Pump speed r/min   2150 2150 2150
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Pressure with S/T OFF kPa   647 608 686
Pressure with S/T OFF kgf/cm2   6.6 6.2 7
Oil temperature degC   52 50 54
0000001101
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T ON mm   4.1 3.7 4.5
Timer stroke with S/T OFF mm   2.3 2.1 2.5
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_02
Pump speed r/min   700 700 700
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T OFF mm   0.8
Oil temperature degC   50 48 52
_03
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T ON mm   4.1 3.6 4.6
Timer stroke with S/T OFF mm   2.3 2 2.6
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_04
Pump speed r/min   2150 2150 2150
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T ON mm   7.8 7.3 8.2
Timer stroke with S/T OFF mm   7.2 6.6 7.8
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   44 43.5 44.5
Timer stroke TA mm   1.7 1.5 1.9
Timer stroke variation dT mm   0.6 0.6 0.6
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_02
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   44 43 45
Timer stroke TA mm   1.7 1.4 2
Timer stroke variation dT mm   0.6 0.6 0.6
Oil temperature degC   50 48 52
_03
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   20 17.5 22.5
Timer stroke TA mm   0.7 0.2 1.2
Timer stroke variation dT mm   1.6 1.6 1.6
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.7 0.6 0.8
BCS stroke mm   7 6.8 7.2
Pre-stroke mm   0.1 0.08 0.12
Control lever angle alpha deg.   55.5 51.5 59.5
Control lever angle beta deg.   36 31 41

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104780-9020
N = pump speed Q = injection quantity V = output voltage C = control lever position C1 = idle C2 = full speed A = adjusting point B = confirmation point Vi = applied voltage
----------

----------
V1=1.4+-0.03(V) V2=9.5++(V) Vi=10(V)




Have questions with 104780-9020?





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