104769-2090 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047692090 16700v7200


104769-2090 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104769-2090 1047692090
NISSAN 16700V7200 16700v7200

Cross reference number

ZEXEL 104769-2090 1047692090
NISSAN 16700V7200 16700v7200


Zexel num
Bosch num
Firm num
Name
104769-2090 
104769-2105 
 
16700V7200  NISSAN
INJECTION-PUMP ASSEMBLY
LD28 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   31.2 30.8 31.6
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   31 29 33
Oil temperature degC   50 48 52
Injection timing adjustment_03
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   31.2 30.2 32.2
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   30.8 28.8 32.8
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1800 1800 1800
Average injection quantity mm3/st.   29.5 27.5 31.5
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   27 25 29
Oil temperature degC   52 50 54
Injection timing adjustment_07
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   24.3 22.3 26.3
Oil temperature degC   55 52 58
Injection quantity adjustment
Pump speed r/min   2600 2600 2600
Average injection quantity mm3/st.   19 17 21
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2800 2800 2800
Average injection quantity mm3/st.   7.5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2600 2600 2600
Average injection quantity mm3/st.   19 15.5 22.5
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   5 4 6
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   5 3 7
Difference in delivery mm3/st.   2.5
Oil temperature degC   48 46 50
Governor adjustment_03
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   38 38
Difference in delivery mm3/st.   15
Oil temperature degC   48 46 50
Timer adjustment_02
Pump speed r/min   50 50 50
Average injection quantity mm3/st.   25 25
Oil temperature degC   48 46 50
Timer adjustment_03
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   38 38
Difference in delivery mm3/st.   17
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF at idling position
 
Speed control lever angle_02
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF at full-load position
 
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   450 320 580
Stop lever angle
Pump speed r/min   900 900 900
Pressure kPa   373 344 402
Pressure kgf/cm2   3.8 3.5 4.1
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   900 900 900
Pressure kPa   372.5 333 412
Pressure kgf/cm2   3.8 3.4 4.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1800 1800 1800
Pressure kPa   588.5 549 628
Pressure kgf/cm2   6 5.6 6.4
Oil temperature degC   50 48 52
Stop lever angle_04
Pump speed r/min   2500 2500 2500
Pressure kPa   735.5 696 775
Pressure kgf/cm2   7.5 7.1 7.9
Oil temperature degC   55 52 58
0000001101
Pump speed r/min   900 900 900
Timer stroke mm   2.5 2.2 2.8
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   900 900 900
Timer stroke mm   2.5 2.1 2.9
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1200 1200 1200
Timer stroke mm   4 3.4 4.6
Oil temperature degC   50 48 52
_04
Pump speed r/min   1800 1800 1800
Timer stroke mm   7 6.4 7.6
Oil temperature degC   50 48 52
_05
Pump speed r/min   2300 2300 2300
Timer stroke mm   8.55 8.1 9
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   9 8 10
Timer stroke TA mm   2 2 2
Timer stroke variation dT mm   0.5 0.2 0.8
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   9 7.5 10.5
Timer stroke variation dT mm   0.5 0.1 0.9
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.64 6.54 6.74
MS dimension mm   1.8 1.7 1.9
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   44 39 49

Test data Ex:

0000001801 W-CSD ADJUSTMENT

Test data 104769-2090
Adjustment of the W-CSD Adjust the timer stroke determined from the graph below using the screw. Caution: The temperature of the wax at adjustment must not exceed a. A = screw Y = timer stroke TA X = temperature t
----------
a=30degC
----------
t-TA;-10<=t(degC)<=20 TA=-0.0367t+1.284 20<=t(degC)<=40 TA=-0.0275t+1.1

0000001901 ACCELERATOR SWITCH ADJ

Test data 104769-2090
Adjustment of the accelerator switch 1. Fix the accelerator switch adjusting bolt (C) so that it protrudes L1 from the locknut (D). 2. Insert a block gauge thickness L2 between the idle set screw (A) and the bracket (B), adjust the accelerator switch and set it at the point where it changes from ON to OFF. ISC actuator installation specifications In the idle position, fix the actuator bracket (F) so that the clearance between the control lever and the ISC lever roller (E) is L3. G = idle switch H = block gauge I = screw protrusion J = ISC actuator
----------
L1=4mm L2=2.5+-0.05mm L3=1.5+-0.5mm
----------
L1=4mm L2=2.5+-0.05mm L3=1.5+-0.5mm

0000002001 DASHPOT ADJUSTMENT

Test data 104769-2090
Dashpot adjustment Insert block gauge L between idle set screw C and control lever D (so that the control lever position is a). Then, in this control lever position, adjust dashpot adjusting screw A so that it contacts the pushrod, and fix using lock nut B. Tighten the locknut to tightening torque T. Also confirm that the adjusting screw A - pushrod faces are smooth and that the control lever D returns to the idle position.
----------
L=3.8+-0.05mm T=6~7N-m(0.6~0.7kgf-m)
----------
L=3.8+-0.05mm




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