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104761-4360 ZEXEL 9 460 614 766 BOSCH INJECTION-PUMP ASSEMBLY 9460614766 1047614360 16700vb961


104761-4360 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 614 766 9460614766
ZEXEL 104761-4360 1047614360
NISSAN-DIESEL 16700VB961 16700vb961

Cross reference number

BOSCH 9 460 614 766 9460614766
ZEXEL 104761-4360 1047614360
NISSAN-DIESEL 16700VB961 16700vb961


Zexel num
Bosch num
Firm num
Name
104761-4360 
9 460 614 766 
16700VB961  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD42T K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   50.2 49.7 50.7
Basic   *
Oil temperature degC   48 46 50
Remarks
NA  
Injection timing adjustment_02
Pump speed r/min   700 700 700
Boost pressure kPa   26.7 25.4 28
Boost pressure mmHg   200 190 210
Average injection quantity mm3/st.   56.4 55.9 56.9
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS  
Injection timing adjustment_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   53.3 52 54.6
Boost pressure mmHg   400 390 410
Average injection quantity mm3/st.   59.3 58.8 59.8
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full  
Injection timing adjustment_04
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   50.2 49.2 51.2
Basic   *
Oil temperature degC   48 46 50
Remarks
NA  
Injection timing adjustment_05
Pump speed r/min   700 700 700
Boost pressure kPa   26.7 25.4 28
Boost pressure mmHg   200 190 210
Average injection quantity mm3/st.   56.4 55.4 57.4
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS  
Injection timing adjustment_06
Pump speed r/min   1000 1000 1000
Boost pressure kPa   53.3 52 54.6
Boost pressure mmHg   400 390 410
Average injection quantity mm3/st.   59.3 58.3 60.3
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full  
Injection timing adjustment_07
Pump speed r/min   1250 1250 1250
Boost pressure kPa   53.3 52 54.6
Boost pressure mmHg   400 390 410
Average injection quantity mm3/st.   61.3 57.3 65.3
Oil temperature degC   50 48 52
Injection timing adjustment_08
Pump speed r/min   1800 1800 1800
Boost pressure kPa   53.3 52 54.6
Boost pressure mmHg   400 390 410
Average injection quantity mm3/st.   57.3 53.3 61.3
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Boost pressure kPa   53.3 52 54.6
Boost pressure mmHg   400 390 410
Average injection quantity mm3/st.   22.8 20.8 24.8
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2500 2500 2500
Boost pressure kPa   53.3 52 54.6
Boost pressure mmHg   400 390 410
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2300 2300 2300
Boost pressure kPa   53.3 52 54.6
Boost pressure mmHg   400 390 410
Average injection quantity mm3/st.   22.8 20.3 25.3
Basic   *
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   385 385 385
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   6.6 4.6 8.6
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   385 385 385
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   6.6 4.1 9.1
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   61.5 51.5 81.5
Basic   *
Oil temperature degC   48 46 50
Remarks
Full  
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   61.5 51.5 81.5
Oil temperature degC   48 46 50
Remarks
Full  
Speed control lever angle
Pump speed r/min   385 385 385
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position  
Speed control lever angle_02
Pump speed r/min   250 250 250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   5
Oil temperature degC   48 46 50
Remarks
Magnet OFF at full-load position  
0000000901
Pump speed r/min   1250 1250 1250
Boost pressure kPa   53.3 52 54.6
Boost pressure mmHg   400 390 410
Overflow quantity cm3/min   390 260 520
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1250 1250 1250
Boost pressure kPa   53.3 52 54.6
Boost pressure mmHg   400 390 410
Pressure kPa   412 383 441
Pressure kgf/cm2   4.2 3.9 4.5
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   53.3 52 54.6
Boost pressure mmHg   400 390 410
Pressure kPa   412 373 451
Pressure kgf/cm2   4.2 3.8 4.6
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1700 1700 1700
Boost pressure kPa   53.3 52 54.6
Boost pressure mmHg   400 390 410
Pressure kPa   559 520 598
Pressure kgf/cm2   5.7 5.3 6.1
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1250 1250 1250
Boost pressure kPa   53.3 52 54.6
Boost pressure mmHg   400 390 410
Timer stroke mm   3.1 2.9 3.3
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1000 1000 1000
Boost pressure kPa   53.3 52 54.6
Boost pressure mmHg   400 390 410
Timer stroke mm   1.8 1.3 2.3
Oil temperature degC   50 48 52
_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   53.3 52 54.6
Boost pressure mmHg   400 390 410
Timer stroke mm   3.1 2.8 3.4
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1700 1700 1700
Boost pressure kPa   53.3 52 54.6
Boost pressure mmHg   400 390 410
Timer stroke mm   5.1 4.6 5.6
Oil temperature degC   50 48 52
_05
Pump speed r/min   2100 2100 2100
Boost pressure kPa   53.3 52 54.6
Boost pressure mmHg   400 390 410
Timer stroke mm   7 6.5 7.4
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1250 1250 1250
Boost pressure kPa   53.3 52 54.6
Boost pressure mmHg   400 390 410
Average injection quantity mm3/st.   47 46.5 47.5
Timer stroke TA mm   2.4 2.2 2.6
Timer stroke variation dT mm   0.7 0.7 0.7
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   53.3 52 54.6
Boost pressure mmHg   400 390 410
Average injection quantity mm3/st.   47 46 48
Timer stroke TA mm   2.4 2.2 2.6
Timer stroke variation dT mm   0.7 0.7 0.7
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   53.3 52 54.6
Boost pressure mmHg   400 390 410
Average injection quantity mm3/st.   33 30.5 35.5
Timer stroke TA mm   1.6 1.1 2.1
Timer stroke variation dT mm   1.5 1.5 1.5
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.76 6.66 6.86
MS dimension mm   1.3 1.2 1.4
BCS stroke mm   2.8 2.6 3
Pre-stroke mm   0.1 0.08 0.12
Control lever angle alpha deg.   55.5 51.5 59.5
Control lever angle beta deg.   43 38 48

Test data Ex:

0000001601 BOOST COMPENSATOR ADJUSTMENT

Test data 104761-4360
BCS adjustment procedure 1. At full boost pressure, set so that the full injection quantity is within the specifications (adjusting point). 2. Perform boost compensator intermediate operation point adjustment (pump speed N1, boost pressure P1). 3. When injection quantity at boost pressure P2 and pump speed N2 is not as specified, loosen nut (A) and adjust position of screw (B) so that injection quantity is as specified. The screw position should be within +-1 turn of initial position. 4. The nut tightening torque is T.
----------
N1=700r/min N2=500r/min P1=26.7kPa(200mmHg) P2=0kPa(0mmHg) T=6~9N-m(0.6~0.9kgf-m)
----------
SW=10mm T=6~9N-m(0.6~0.9kgf-m)

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104761-4360
Potentiometer adjustment 1. Applied voltage: Vi 2. Boost pressure = P1 3. Position the control lever at the adjusting point. Position the dummy bolt against the lever and fix. 4. Assemble the potentiometer to obtain output voltage V1 at the fixed position. 5. After mounting the potentiometer, remove the dummy bolt. The switch voltage specification is the value when the idle lever position is V6. A:Performance standards B:ON, OFF switch standard N:Pump speed Q:Injection quantity V:Output voltage C/L: control lever position D:OFF-->ON E:OFF-->ON F:Full-speed I:Idle G:Adjusting point H:Checking point
----------
P1=0kPa(0mmHg) V1=3.08+-0.03V V6=0V Vi=10V
----------
N1=700r/min Q1=22.9+-1.0mm3/st V1=3.08+-0.03V V2=1.1+-0.6V V3=7.7V++ V4=1.3+-0.8V V5=3.7+-0.8V C1=7.9+-5deg C2=22.4+-5deg




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