104761-3000 ZEXEL 9 460 614 759 BOSCH INJECTION-PUMP ASSEMBLY 9460614759 1047613000

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 460 614 759 9460614759

ZEXEL 104761-3000 1047613000

Cross reference number

BOSCH 9 460 614 759 9460614759

ZEXEL 104761-3000 1047613000

Zexel num

Bosch num

Firm num

Name

104761-3000
104761-3001

9 460 614 759

INJECTION-PUMP ASSEMBLY
* K 11CK VE6 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 48.2 47.7 48.7

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 48.9 43.4 54.4

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 48.2 47.2 49.2

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 48.9 44.9 52.9

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 45.1 40.6 49.6

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 1285 1285 1285

Average injection quantity mm3/st. 8.6 6.6 10.6

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_02

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 3

Oil temperature degC 50 48 52

Injection quantity adjustment_03

Pump speed r/min 1285 1285 1285

Average injection quantity mm3/st. 8.6 6.1 11.1

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 50 48 52

Governor adjustment

Pump speed r/min 410 410 410

Average injection quantity mm3/st. 9.7 7.7 11.7

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 410 410 410

Average injection quantity mm3/st. 9.7 7.2 12.2

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 50 45 55

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 50 45 55

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 410 410 410

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

Speed control lever angle_02

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 5

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 800 800 800

Overflow quantity cm3/min 420 290 550

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 800 800 800

Pressure kPa 549 529 569

Pressure kgf/cm2 5.6 5.4 5.8

Basic *

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 800 800 800

Timer stroke mm 2.4 2.2 2.6

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 600 600 600

Timer stroke mm 0.9 0.3 1.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 800 800 800

Timer stroke mm 2.4 2 2.8

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 900 900 900

Timer stroke mm 3 2.4 3.6

Oil temperature degC 50 48 52

_05

Pump speed r/min 1150 1150 1150

Timer stroke mm 3.3 2.8 3.7

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

0000001401

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 12.8 11.8 13.8

Timer stroke TA mm 1.2 0.7 1.7

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 18 16 20

Timer stroke TA mm 3.3 2.8 3.7

Timer stroke variation dT mm 0 0 0

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 12.7 10.7 14.7

Timer stroke TA mm 1.6 0.4 2.8

Timer stroke variation dT mm 1.7 1.7 1.7

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 6.94 6.84 7.04

MS dimension mm 2.5 2.4 2.6

Pre-stroke mm 0.1 0.08 0.12

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 30 25 35

Test data Ex:

0000001801 STARTING I/Q ADJUSTMENT

Starting Q decrease lever adjustment Adjust using the screw (A) so that the standards are satisfied, then fix using the nut (B) (Torque to T after adjustment) Screw protrusion: L (C) = Cap (D) = Stop lever
----------
L=7.4~11.1mm T=6~9N-m(0.6~0.9kgf-m)
----------
L=7.4~11.1mm T=6~9N-m(0.6~0.9kgf-m) SW=SW10