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104760-4880 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047604880


104760-4880 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104760-4880 1047604880

Cross reference number

ZEXEL 104760-4880 1047604880


Zexel num
Bosch num
Firm num
Name
104760-4880 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right   R
(Solenoid timer adjustment condition)   OFF
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   49.5 49 50
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   51.7 49.2 54.2
Oil temperature degC   50 48 52
Injection timing adjustment_03
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   49.5 48.5 50.5
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   47.2 44.7 49.7
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   17.8 15.8 19.8
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2100 2100 2100
Average injection quantity mm3/st.   47.9 43.4 52.4
Oil temperature degC   52 50 54
Injection quantity adjustment_04
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   17.8 15.3 20.3
Basic   *
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   10.1 8.1 12.1
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   10.1 7.6 12.6
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 50 80
Basic   *
Oil temperature degC   48 46 50
Remarks
Full  
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 50 80
Oil temperature degC   48 46 50
Remarks
Full  
Speed control lever angle
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   5
Oil temperature degC   48 46 50
Remarks
Magnet OFF at full-load position  
Speed control lever angle_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position  
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   450 320 580
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1000 1000 1000
Pressure with S/T ON kPa   539 500 578
Pressure with S/T ON kgf/cm2   5.5 5.1 5.9
Pressure with S/T OFF kPa   422 393 451
Pressure with S/T OFF kgf/cm2   4.3 4 4.6
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF  
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure with S/T OFF kPa   422 383 461
Pressure with S/T OFF kgf/cm2   4.3 3.9 4.7
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF  
Stop lever angle_03
Pump speed r/min   1800 1800 1800
Pressure with S/T OFF kPa   686 647 725
Pressure with S/T OFF kgf/cm2   7 6.6 7.4
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1000 1000 1000
Timer stroke with S/T ON mm   4.6 4.2 5
Timer stroke with S/T OFF mm   2.9 2.7 3.1
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF  
_02
Pump speed r/min   650 650 650
Timer stroke with S/T OFF mm   1.2 0.7 1.7
Oil temperature degC   50 48 52
_03
Pump speed r/min   1000 1000 1000
Timer stroke with S/T ON mm   4.6 4.1 5.1
Timer stroke with S/T OFF mm   2.9 2.6 3.2
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF  
_04
Pump speed r/min   1800 1800 1800
Timer stroke with S/T OFF mm   6.6 6.1 7.1
Oil temperature degC   50 48 52
_05
Pump speed r/min   2150 2150 2150
Timer stroke with S/T ON mm   8.2 7.7 8.6
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
0000001401
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   32 31.5 32.5
Timer stroke TA mm   3.4 3.2 3.6
Timer stroke variation dT mm   0.5 0.5 0.5
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   32 31 33
Timer stroke TA mm   3.4 3.1 3.7
Timer stroke variation dT mm   0.5 0.5 0.5
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   23 20.5 25.5
Timer stroke TA mm   2.9 2.3 3.5
Timer stroke variation dT mm   1 1 1
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.76 6.66 6.86
MS dimension mm   1 0.9 1.1
Control lever angle alpha deg.   55.5 51.5 59.5
Control lever angle beta deg.   40 35 45

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104760-4880
A:Adjusting point B:Confirmation point C:Position of the control lever Vi:Applied voltage V:Potentiometer output voltage Q:Injection quantity C1:Idle C2:Full speed
----------

----------
V1=1.4+-0.0.03V V2=(8.0)V Vi=10.0V




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