104760-4850 ZEXEL 9 460 614 749 BOSCH INJECTION-PUMP ASSEMBLY 9460614749 1047604850 1670034t07

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 460 614 749 9460614749

ZEXEL 104760-4850 1047604850

NISSAN-DIESEL 1670034T07 1670034t07

Cross reference number

BOSCH 9 460 614 749 9460614749

ZEXEL 104760-4850 1047604850

NISSAN-DIESEL 1670034T07 1670034t07

Zexel num

Bosch num

Firm num

Name

104760-4850

9 460 614 749

1670034T07 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
TD42 K 11CK INJECTION PUMP ASSY VE6 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 50.9 50.4 51.4

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 50.2 48.2 52.2

Oil temperature degC 50 48 52

Injection timing adjustment_03

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 50.9 49.9 51.9

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 2000 2000 2000

Average injection quantity mm3/st. 44.7 42.6 46.8

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2300 2300 2300

Average injection quantity mm3/st. 16.6 14.6 18.6

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 43.5 39 48

Oil temperature degC 52 50 54

Injection quantity adjustment_03

Pump speed r/min 2300 2300 2300

Average injection quantity mm3/st. 16.6 14.1 19.1

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_04

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 8.8 6.8 10.8

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 8.8 6.3 11.3

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 50 80

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 50 80

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1000 1000 1000

Overflow quantity with S/T ON cm3/min 400 270 530

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1000 1000 1000

Pressure with S/T ON kPa 451 412 490

Pressure with S/T ON kgf/cm2 4.6 4.2 5

Pressure with S/T OFF kPa 343 323 363

Pressure with S/T OFF kgf/cm2 3.5 3.3 3.7

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Pressure with S/T OFF kPa 343 304 382

Pressure with S/T OFF kgf/cm2 3.5 3.1 3.9

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_03

Pump speed r/min 1800 1800 1800

Pressure with S/T OFF kPa 520 481 559

Pressure with S/T OFF kgf/cm2 5.3 4.9 5.7

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1000 1000 1000

Timer stroke with S/T ON mm 3.8 3.4 4.2

Timer stroke with S/T OFF mm 1.6 1.4 1.8

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 800 800 800

Timer stroke with S/T OFF mm 0.5 0 1

Oil temperature degC 50 48 52

_03

Pump speed r/min 1000 1000 1000

Timer stroke with S/T ON mm 3.8 3.3 4.3

Timer stroke with S/T OFF mm 1.6 1.3 1.9

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1800 1800 1800

Timer stroke with S/T OFF mm 5.5 5 6

Oil temperature degC 50 48 52

_05

Pump speed r/min 2300 2300 2300

Timer stroke with S/T OFF mm 7.4 6.9 7.8

Oil temperature degC 52 50 54

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 6.64 6.54 6.74

MS dimension mm 1 0.9 1.1

Control lever angle alpha deg. 55.5 51.5 59.5

Control lever angle beta deg. 40 35 45

Test data Ex:

0000001801 ACCELERATOR SWITCH ADJ

Adjustment of the accelerator switch ON-OFF changeover point: e from the idle (shim thickness L2 mm) Idle-c: ON d ~ full: OFF (B): Idle lever position L1:Thickness of the shim L1 mm
----------
L2=3.3+-0.13mm c=5deg d=5deg e=5+-2deg
----------
L1=3.3(mm) T=5~7(Nm)(0.5~0.7(kgfm)) a=5+-2(deg) b=(25+-2(deg))