104760-4450 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047604450 1670051n09


104760-4450 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104760-4450 1047604450
NISSAN-DIESEL 1670051N09 1670051n09

Cross reference number

ZEXEL 104760-4450 1047604450
NISSAN-DIESEL 1670051N09 1670051n09


Zexel num
Bosch num
Firm num
Name
104760-4450 
104760-4451 
 
1670051N09  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD42 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
(Solenoid timer adjustment condition)   OFF
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   50.9 50.4 51.4
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   52.6 50.6 54.6
Oil temperature degC   50 48 52
Injection timing adjustment_03
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   50.9 49.9 51.9
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   44.7 42.6 46.8
Oil temperature degC   52 50 54
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   16.6 14.6 18.6
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2100 2100 2100
Average injection quantity mm3/st.   43.8 39.3 48.3
Oil temperature degC   52 50 54
Injection quantity adjustment_04
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   16.6 14.1 19.1
Basic   *
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.8 6.8 10.8
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.8 6.3 11.3
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 50 80
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 50 80
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
Speed control lever angle_02
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   5
Oil temperature degC   48 46 50
Remarks
Magnet OFF at full-load position
 
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity with S/T ON cm3/min   400 270 530
Oil temperature degC   50 48 52
_02
Pump speed r/min   1000 1000 1000
Overflow quantity with S/T ON cm3/min   450 320 580
Oil temperature degC   50 48 52
Remarks
Without an O-ring
 
Stop lever angle
Pump speed r/min   1000 1000 1000
Pressure with S/T ON kPa   500 461 539
Pressure with S/T ON kgf/cm2   5.1 4.7 5.5
Pressure with S/T OFF kPa   324 304 344
Pressure with S/T OFF kgf/cm2   3.3 3.1 3.5
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure kPa   324 295 353
Pressure kgf/cm2   3.3 3 3.6
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1800 1800 1800
Pressure kPa   569 530 608
Pressure kgf/cm2   5.8 5.4 6.2
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1000 1000 1000
Timer stroke with S/T ON mm   3.8 3.4 4.2
Timer stroke with S/T OFF mm   1.6 1.4 1.8
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   800 800 800
Timer stroke with S/T OFF mm   0.5 0 1
Oil temperature degC   50 48 52
_03
Pump speed r/min   1000 1000 1000
Timer stroke with S/T ON mm   3.8 3.3 4.3
Timer stroke with S/T OFF mm   1.6 1.3 1.9
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1800 1800 1800
Timer stroke with S/T OFF mm   5.5 5 6
Oil temperature degC   50 48 52
_05
Pump speed r/min   2200 2200 2200
Timer stroke with S/T OFF mm   7.4 6.9 7.8
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   22 21.5 22.5
Timer stroke TA mm   2.5 2.3 2.7
Timer stroke variation dT mm   0.1 0.1 0.1
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   22 21 23
Timer stroke TA mm   2.5 2.2 2.8
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   15 12.5 17.5
Timer stroke TA mm   2.1 1.4 2.8
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.64 6.54 6.74
MS dimension mm   1 0.9 1.1
Control lever angle alpha deg.   25 23 27
Control lever angle beta deg.   40 35 45

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104760-4450
Adjustment of the potentiometer At pump speed N1 and a control lever position a from idle (gap L1), measure the injection quantity and convert it to a voltage value. Then adjust the potentiometer. Voltage conversion formula: V+-0.03 = 0.044Q+2.07 A:Potentiometer performance standards C:Position of the control lever C1:Idle C2:Full speed V:Potentiometer voltage E:Standards for the potentiometer's ON - OFF switch B:Conversion point B1:OFF-->ON B2:OFF-->ON D:Lever opening (from idle) Vi:Applied voltage F:Connecting diagram for the potentiometer G:Output when (2) and (3) connected. H:When (4) or (6) connected: switch OFF to ON. I:When (4) or (5) connected: switch ON to OFF. J:Output
----------
N1=700r/min a=7.5deg L1=4.9mm Vi=10V
----------
V1=1.6+-0.4V V2=8.0+-0.55V D1=6.0+-3.5deg D2=19.5+-3.5deg Vi=10V




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