104760-4011 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047604011 1670006j01

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104760-4011 1047604011

NISSAN-DIESEL 1670006J01 1670006j01

Cross reference number

ZEXEL 104760-4011 1047604011

NISSAN-DIESEL 1670006J01 1670006j01

Zexel num

Bosch num

Firm num

Name

104760-4011
104760-4013

1670006J01 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
AD3 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

(Solenoid timer adjustment condition) OFF

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 51.2 50.7 51.7

Difference in delivery mm3/st. 3.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2300 2300 2300

Average injection quantity mm3/st. 16.7 14.2 19.2

Injection timing adjustment_03

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 43.7 39.2 48.2

Injection timing adjustment_04

Pump speed r/min 2000 2000 2000

Average injection quantity mm3/st. 45 42.9 47.1

Injection timing adjustment_05

Pump speed r/min 1600 1600 1600

Average injection quantity mm3/st. 50.3 48.3 52.3

Injection timing adjustment_06

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 53 51 55

Injection timing adjustment_07

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 51.2 50.2 52.2

Injection timing adjustment_08

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 52.3 50.3 54.3

Injection quantity adjustment

Pump speed r/min 2300 2300 2300

Average injection quantity mm3/st. 16.7 14.7 18.7

Basic *

Injection quantity adjustment_02

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 5

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 8.8 6.8 10.8

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 8.8 6.8 10.8

Governor adjustment_03

Pump speed r/min 450 450 450

Average injection quantity mm3/st. 3

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 65 50 80

Basic *

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1000 1000 1000

Overflow quantity cm3/min 399 270 528

Remarks
Without an O-ring

Stop lever angle

Pump speed r/min 1000 1000 1000

Pressure kPa 343.5 324 363

Pressure kgf/cm2 3.5 3.3 3.7

Basic *

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Pressure with S/T ON kPa 451 412 490

Pressure with S/T ON kgf/cm2 4.6 4.2 5

Pressure with S/T OFF kPa 343.5 324 363

Pressure with S/T OFF kgf/cm2 3.5 3.3 3.7

Stop lever angle_03

Pump speed r/min 1600 1600 1600

Pressure with S/T ON kPa 588 539 637

Pressure with S/T ON kgf/cm2 6 5.5 6.5

Pressure with S/T OFF kPa 470.5 441 500

Pressure with S/T OFF kgf/cm2 4.8 4.5 5.1

Stop lever angle_04

Pump speed r/min 1800 1800 1800

Pressure with S/T OFF kPa 519.5 490 549

Pressure with S/T OFF kgf/cm2 5.3 5 5.6

0000001101

Pump speed r/min 1000 1000 1000

Timer stroke mm 1.6 1.4 1.8

Basic *

_02

Pump speed r/min 1000 1000 1000

Timer stroke with S/T ON mm 3.8 3.3 4.3

Timer stroke with S/T OFF mm 1.6 1.3 1.9

_03

Pump speed r/min 1800 1800 1800

Timer stroke with S/T OFF mm 5.5 4.9 6.1

_04

Pump speed r/min 2300 2300 2300

Timer stroke with S/T OFF mm 7.3 6.8 7.8

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 6.64 6.54 6.74

MS dimension mm 1 0.9 1.1

Control lever angle alpha deg. 55.5 51.5 59.5

Control lever angle beta deg. 40 35 45

Test data Ex:

0000001801 CONTROL LEVER ANGLE

Control lever angle measurement 1. Measure dimension Ya between the end of the lever and the flange face. 2. Measure the lever angle from the pin hole R (plate). (A) = lever angle and lever reaction force measuring position
----------
Ya=24.3~28.7mm R=53mm
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Ya=24.3~28.7mm R=53mm Alpha=51.5~59.5deg Beta=35~45deg