104760-4082 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047604082 1670006j04


104760-4082 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104760-4082 1047604082
NISSAN-DIESEL 1670006J04 1670006j04

Cross reference number

ZEXEL 104760-4082 1047604082
NISSAN-DIESEL 1670006J04 1670006j04


Zexel num
Bosch num
Firm num
Name
104760-4082 
104760-4084 
 
1670006J04  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD42 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
(Solenoid timer adjustment condition)   OFF
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   51.2 50.7 51.7
Difference in delivery mm3/st.   3.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   16.7 14.2 19.2
Injection timing adjustment_03
Pump speed r/min   2100 2100 2100
Average injection quantity mm3/st.   43.8 39.3 48.3
Injection timing adjustment_04
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   45 42.9 47.1
Injection timing adjustment_05
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   51.2 50.2 52.2
Injection timing adjustment_06
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   52.3 50.3 54.3
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   16.7 14.7 18.7
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   5
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.8 6.8 10.8
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.8 6.8 10.8
Governor adjustment_03
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   65 50 80
Basic   *
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity with S/T ON cm3/min   399 270 528
_02
Pump speed r/min   1000 1000 1000
Remarks
Measure (solenoid timer without O-ring).
 
Stop lever angle
Pump speed r/min   1000 1000 1000
Pressure with S/T ON kPa   451 412 490
Pressure with S/T ON kgf/cm2   4.6 4.2 5
Pressure with S/T OFF kPa   343.5 324 363
Pressure with S/T OFF kgf/cm2   3.5 3.3 3.7
Basic   *
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure with S/T ON kPa   451 412 490
Pressure with S/T ON kgf/cm2   4.6 4.2 5
Pressure with S/T OFF kPa   343.5 324 363
Pressure with S/T OFF kgf/cm2   3.5 3.3 3.7
Stop lever angle_03
Pump speed r/min   1600 1600 1600
Pressure with S/T ON kPa   588 539 637
Pressure with S/T ON kgf/cm2   6 5.5 6.5
Pressure with S/T OFF kPa   470.5 441 500
Pressure with S/T OFF kgf/cm2   4.8 4.5 5.1
Stop lever angle_04
Pump speed r/min   1800 1800 1800
Pressure with S/T OFF kPa   519.5 490 549
Pressure with S/T OFF kgf/cm2   5.3 5 5.6
0000001101
Pump speed r/min   1000 1000 1000
Timer stroke with S/T ON mm   3.8 3.4 4.2
Timer stroke with S/T OFF mm   1.6 1.4 1.8
Basic   *
_02
Pump speed r/min   1000 1000 1000
Timer stroke with S/T ON mm   3.8 3.3 4.3
Timer stroke with S/T OFF mm   1.6 1.3 1.9
_03
Pump speed r/min   1800 1800 1800
Timer stroke with S/T OFF mm   5.5 4.9 6.1
_04
Pump speed r/min   2300 2300 2300
Timer stroke with S/T OFF mm   7.3 6.8 7.8
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.64 6.54 6.74
MS dimension mm   1 0.9 1.1
Control lever angle alpha deg.   55.5 51.5 59.5
Control lever angle beta deg.   40 35 45

Test data Ex:

0000001801 CONTROL LEVER ANGLE

Test data 104760-4082
Control lever angle measurement 1. Measure dimension Ya between the end of the lever and the flange face. 2. Measure the lever angle from the pin hole R (plate). (A) = lever angle and lever reaction force measuring position
----------
Ya=24.3~28.7mm R=53mm
----------
Ya=24.3~28.7mm R=53mm Alpha=51.5~59.5deg Beta=35~45deg

0000001901 POTENTIOMETER ADJUSTMENT

Test data 104760-4082
Adjustment of the potentiometer Voltage conversion formula: V+-0.03 = xQ + y (V) * Measure the injection quantity at N = N1r/min with the control lever position C3 (equivalent to L1 mm). Determine the voltage with the conversion formula and adjust the potentiometer. A:Performance standards for the potentiometer B:Conversion point C:Position of the control lever D:Lever opening (from idle) E:Standards for the potentiometer's ON/OFF switch Vi:Applied voltage V:Potentiometer voltage X:Injection quantity: Q Y:Voltage (V) N1:Pump speed C3:Position of the control lever L1:Thickness of the shim C1:Idle C2:Full-speed B1:ON-->OFF B2:OFF-->ON F:Connecting diagram for the potentiometer G:Output when (2) and (3) connected. H:When (4) or (6) connected: switch OFF to ON. I:When (4) or (5) connected: switch ON to OFF. J:Output
----------
x=0.044 y=2.07 N1=700r/min C3=7.5deg L1=4.9mm Vi=10V
----------
V1=1.6+-0.4V V2=8.0+-0.55V Vi=10V D1=6.0+-3.5deg D2=29.0+-3.5deg




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Group cross 104760-4082 ZEXEL

Nissan-Diesel 

 
1670006J00 
INJECTION-PUMP ASSEMBLY
AD3
9 460 613 810 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 460 613 094 
1670006J08 
INJECTION-PUMP ASSEMBLY
TD42
 
 
INJECTION-PUMP ASSEMBLY
AD3
 
1670006J01 
INJECTION-PUMP ASSEMBLY
AD3
9 460 613 095 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 460 613 096 
1670006J09 
INJECTION-PUMP ASSEMBLY
TD42
 
 
INJECTION-PUMP ASSEMBLY
AD3
 
1670006J02 
INJECTION-PUMP ASSEMBLY
AD3
9 460 613 097 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 460 613 098 
1670006J06 
INJECTION-PUMP ASSEMBLY
TD42
9 460 613 811 
1670034T00 
INJECTION-PUMP ASSEMBLY
AD3
9 460 613 812 
1670034T01 
INJECTION-PUMP ASSEMBLY
AD3
9 460 611 997 
1670034T04 
INJECTION-PUMP ASSEMBLY
AD3
 
1670051H00 
INJECTION-PUMP ASSEMBLY
TD42
 
1670051H04 
INJECTION-PUMP ASSEMBLY
TD42
9 460 610 570 
1670051H07 
INJECTION-PUMP ASSEMBLY
TD42
9 460 613 099 
1670051H10 
INJECTION-PUMP ASSEMBLY
TD42
9 460 611 998 
1670051H13 
INJECTION-PUMP ASSEMBLY
TD42
 
1670051H01 
INJECTION-PUMP ASSEMBLY
TD42
9 460 613 100 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 460 613 101 
1670051H05 
INJECTION-PUMP ASSEMBLY
TD42
9 460 613 102 
1670051H08 
INJECTION-PUMP ASSEMBLY
TD42
9 460 611 999 
1670051H11 
INJECTION-PUMP ASSEMBLY
TD42
 
1670006J03 
INJECTION-PUMP ASSEMBLY
TD42
9 460 613 103 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 460 613 104 
1670006J10 
INJECTION-PUMP ASSEMBLY
TD42
104760-4082  

104760-4084 
 
1670006J04 
INJECTION-PUMP ASSEMBLY
TD42
9 460 613 105 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 460 613 106 
1670006J11 
INJECTION-PUMP ASSEMBLY
TD42
 
1670006J05 
INJECTION-PUMP ASSEMBLY
TD42
9 460 613 107 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 460 613 108 
1670006J07 
INJECTION-PUMP ASSEMBLY
TD42
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