104760-2501 ZEXEL 9 460 613 076 BOSCH INJECTION-PUMP ASSEMBLY 9460613076 1047602501


104760-2501 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 613 076 9460613076
ZEXEL 104760-2501 1047602501

Components :

0. INJECTION-PUMP ASSEMBLY 104760-2501
1. _
2. FUEL INJECTION PUMP 104660-2501
3. NUMBER PLATE 146912-7900
4. _
5. CAPSULE
6. ADJUSTING DEVICE 146679-0520
7. NOZZLE AND HOLDER ASSY 105141-2422
8. Nozzle and Holder 16600-05E12
9. Open Pre:MPa(Kqf/cm2) 12.7{130}
10. NOZZLE-HOLDER 105071-0681
11. NOZZLE 105000-1871

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0220 SUPPLY PUMP
9. [1] 146103-0100 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0420 DRIVE SHAFT
12/1. [1] 146200-0400 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-1620 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146221-1020 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146311-6620 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
34. [1] 146312-2600 COMPRESSION SPRING
35/1. [1] 146690-3200 SHIM D11.5&9.4T0.1
35/1. [1] 146690-3300 SHIM D11.5&9.4T0.2
35/1. [1] 146690-3400 SHIM D11.5&9.4T0.25
35/1. [1] 146690-3500 SHIM D11.5&9.4T1.0
35/1. [1] 146690-4100 SHIM D11.5&9.4T2
35/1. [1] 146690-4200 SHIM D11.5&9.4T0.5
35/1. [1] 146690-4300 SHIM D11.5&9.4T0.75
36. [1] 146600-0800 O-RING
37. [1] 146310-4020 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
41. [1] 146312-1900 COMPRESSION SPRING
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM
48/1. [1] 146690-5900 SHIM
48/1. [1] 146690-6000 SHIM
48/1. [1] 146690-6100 SHIM
48/1. [1] 146690-6200 SHIM
48/1. [1] 146690-6300 SHIM
48/1. [1] 146690-6400 SHIM
48/1. [1] 146690-6500 SHIM
48/1. [1] 146690-6600 SHIM
48/1. [1] 146690-6700 SHIM
48/1. [1] 146690-6800 SHIM
48/1. [1] 146690-6900 SHIM
48/1. [1] 146690-7000 SHIM
48/1. [1] 146690-7100 SHIM
48/1. [1] 146690-7200 SHIM
48/1. [1] 146690-7300 SHIM
48/1. [1] 146690-7400 SHIM
48/1. [1] 146690-7500 SHIM
48/1. [1] 146690-7800 SHIM
49. [2] 146234-0600 GUIDE PIN
50. [1] 146408-0420 HYDRAULIC HEAD
50. [1] 146408-0420 HYDRAULIC HEAD
50. [1] 146408-0420 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [6] 146433-0100 GASKET D12&6.4T1.00
55. [6] 146430-3220 DELIVERY-VALVE ASSEMBLY
56. [6] 146432-0000 COMPRESSION SPRING
58. [6] 146440-2720 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146503-2721 GOVERNOR COVER
67/1. [1] 146508-2221 GOVERNOR COVER
67/14. [1] 146621-1700 UNION NUT
67/16. [1] 146526-3400 BLEEDER SCREW
67/78. [1] 146600-4400 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3720 THREADED PIN
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146513-3220 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146534-6122 CONTROL LEVER
72B. [1] 146534-6222 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 146621-0700 UNION NUT
95. [1] 146561-9920 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0100 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146975-4200 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0220 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0220 OVER FLOW VALVE
137. [2] 139512-0200 GASKET D18.5&12.2T1.00
138. [1] 146606-9120 INLET UNION
200. [1] 146206-0100 COILED SPRING
214. [1] 146541-1600 BUSHING
217. [1] 146541-3100 SLOTTED WASHER
218. [1] 146587-8200 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146587-8600 COILED SPRING
221. [1] 146627-4420 BRACKET
224. [1] 146925-0300 BRACKET
240. [1] 146650-0720 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
243. [1] 146621-1000 UNION NUT
245. [3] 139512-0200 GASKET D18.5&12.2T1.00
246. [1] 139812-0500 EYE BOLT
247. [1] 146610-1921 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
275. [1] 146612-5020 BRACKET
276. [2] 010010-1640 BLEEDER SCREW M10P1.5L16 4T
280. [1] 146360-4120 START ADVANCE ASSY
281. [1] 146600-0800 O-RING
282. [2] 010206-1240 HEX-SOCKET-HEAD CAP SCREW M6P1L12
287. [1] 020146-1440 BLEEDER SCREW M6P1L14
330. [1] 146927-0600 PLATE
331. [2] 020106-1040 BLEEDER SCREW M6P1L12
800S. [1] 146019-3520 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0720 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
821S. [1] 146210-5720 ROLLER SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
905. [1] 146679-0520 ACTUATOR
905/2. [1] 146627-4901 BRACKET
905/3. [2] 020146-1270 BLEEDER SCREW
906. [1] 146912-7900 NAMEPLATE
916. [1] 146658-2820 WIRE
924. [1] 146680-2920 DAMPER
925. [2] 139006-4600 BLEEDER SCREW
936. [1] 146673-4221 POTENTCIOMETER
937. [1] 146628-7820 BRACKET
938. [2] 139006-4800 BLEEDER SCREW
938. [2] 139006-4800 BLEEDER SCREW
939. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW

Include in #2:

104760-2501 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 613 076 9460613076
ZEXEL 104760-2501 1047602501


Zexel num
Bosch num
Firm num
Name
104760-2501 
104760-2502 
9 460 613 076 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   30.5 30 31
Difference in delivery mm3/st.   2
Basic   *
Injection timing adjustment_02
Pump speed r/min   2600 2600 2600
Average injection quantity mm3/st.   27 24.5 29.5
Injection timing adjustment_03
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   30.7 28.6 32.8
Injection timing adjustment_04
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   30.2 28.2 32.2
Injection timing adjustment_05
Pump speed r/min   1800 1800 1800
Average injection quantity mm3/st.   30.6 28.6 32.6
Injection timing adjustment_06
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   30.9 29.4 32.4
Injection timing adjustment_07
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   30.5 29.5 31.5
Injection timing adjustment_08
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   31.3 29.5 33.1
Injection quantity adjustment
Pump speed r/min   2600 2600 2600
Average injection quantity mm3/st.   27 25 29
Difference in delivery mm3/st.   4.5
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2800 2800 2800
Average injection quantity mm3/st.   6.5
Governor adjustment
Pump speed r/min   290 290 290
Average injection quantity mm3/st.   11 10 12
Difference in delivery mm3/st.   1.7
Basic   *
Governor adjustment_02
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   3
Governor adjustment_03
Pump speed r/min   290 290 290
Average injection quantity mm3/st.   11 9.5 12.5
Boost compensator adjustment
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   16.9 10.4 23.4
Remarks
From idle
 
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   43 43
Difference in delivery mm3/st.   15
Basic   *
Speed control lever angle
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF at full-load position
 
Speed control lever angle_02
Pump speed r/min   290 290 290
Average injection quantity mm3/st.   6
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   900 900 900
Overflow quantity cm3/min   390 258 522
Stop lever angle
Pump speed r/min   900 900 900
Pressure kPa   372.5 343 402
Pressure kgf/cm2   3.8 3.5 4.1
Basic   *
Stop lever angle_02
Pump speed r/min   900 900 900
Pressure kPa   372.5 343 402
Pressure kgf/cm2   3.8 3.5 4.1
Stop lever angle_03
Pump speed r/min   1800 1800 1800
Pressure kPa   578.5 549 608
Pressure kgf/cm2   5.9 5.6 6.2
Stop lever angle_04
Pump speed r/min   2500 2500 2500
Pressure kPa   745.5 716 775
Pressure kgf/cm2   7.6 7.3 7.9
0000001101
Pump speed r/min   900 900 900
Timer stroke mm   2.3 2.1 2.5
Basic   *
_02
Pump speed r/min   900 900 900
Timer stroke mm   2.3 2 2.6
_03
Pump speed r/min   1200 1200 1200
Timer stroke mm   3.8 3.2 4.4
_04
Pump speed r/min   1800 1800 1800
Timer stroke mm   7 6.2 7.8
_05
Pump speed r/min   2300 2300 2300
Timer stroke mm   8.9 8.4 9.4
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   7.24 7.14 7.34
MS dimension mm   1.8 1.7 1.9
Control lever angle alpha deg.   23 19 27
Control lever angle beta deg.   40.5 35.5 45.5
Control lever angle gamma deg.   8.8 8.3 9.3

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104760-2501
Adjustment of the potentiometer * Measure the injection quantity at N = N1r/min with the control lever position C3 (equivalent to L1 mm). Determine the voltage with the conversion formula and adjust the potentiometer. Voltage conversion formula: V+-0.03 = xQ + y (V) A:Performance standards for the potentiometer B:Conversion point C:Position of the control lever D:Lever opening (from idle) E:Standards for the potentiometer's ON/OFF switch Vi:Applied voltage V:Potentiometer voltage X:Injection quantity: Q Y:Voltage N1:Pump speed C3:Position of the control lever L1:Thickness of the shim C1:Idle C2:Full-speed B1:ON-->OFF B2:OFF-->ON F:Connecting diagram for the potentiometer G:Output when (2) and (3) connected. H:When (4) or (6) connected: switch OFF to ON. I:When (4) or (5) connected: switch ON to OFF. J:Output
----------
x=0.0459 y=2.4249 N1=600r/min C3=8.8+-0.5deg L1=4.6+-0.05mm Vi=10V
----------
V1=1.73+-0.5V V2=8.48+-1.25V Vi=10V D1=3.0+-2.5deg D2=28+-3.5deg

0000001901 W-CSD ADJUSTMENT

Test data 104760-2501
Adjustment of the W-CSD Adjust the timer stroke using the screw so that it is as determined from the graph. Caution: The temperature of the wax at adjustment must not exceed a. A:Screw B:Timer stroke graph X:Temperature t Y:Timer stroke TA
----------
a=30degC
----------

0000002001 DASHPOT ADJUSTMENT

Test data 104760-2501
Adjustment of the dash pot 1. Insert a block gauge L1 (thickness gauge) between the idle set screw (C) and the control lever (D). 2. In the above condition, adjust the position of the dash pot so that the dash pot adjustment screw (A) contacts the push rod and then fix the screw using the nut (B). TT Note: (1)Confirm that the dashpot and control lever contact faces are smooth. (2)Confirm that the control lever returns to the idling position. ISC actuator installation 1. Maintain the control lever in the idling position. 2. Fix actuator bracket (F) so that the gap between the control lever and the ISC lever's roller (E) is L2.
----------
T=6~7N-m(0.6~0.7kgf-m) L1=1.8+-0.05mm L2=1.0+1.0-0.5mm
----------
L1=1.8+-0.05mm L2=1.0-0.5+1.0mm




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