104760-2240 ZEXEL 9 460 610 090 BOSCH INJECTION-PUMP ASSEMBLY 9460610090 1047602240


104760-2240 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 610 090 9460610090
ZEXEL 104760-2240 1047602240

Cross reference number

BOSCH 9 460 610 090 9460610090
ZEXEL 104760-2240 1047602240


Zexel num
Bosch num
Firm num
Name
104760-2240 
9 460 610 090 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
(Note)
For Japan: year/month/day (change sequence)
  1984/07/23 (2)
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   30.9 30.4 31.4
Difference in delivery mm3/st.   2.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   11.7 8.7 14.7
Injection timing adjustment_03
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   28 26 30
Injection timing adjustment_04
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   30.9 30.4 31.4
Injection timing adjustment_05
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   24 22 26
Injection timing adjustment_06
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   30.1 29.6 30.6
Difference in delivery mm3/st.   2.5
Basic   *
Remarks
For Japan
 
Injection timing adjustment_07
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   10 6.5 13.5
Remarks
For Japan
 
Injection timing adjustment_08
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   27.3 25.3 29.3
Remarks
For Japan
 
Injection timing adjustment_09
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   30.1 29.1 31.1
Remarks
For Japan
 
Injection timing adjustment_10
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   23.4 21.4 25.4
Remarks
For Japan
 
Injection quantity adjustment
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   11.7 8.7 14.7
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2800 2800 2800
Average injection quantity mm3/st.   5
Injection quantity adjustment_03
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   10 7 13
Basic   *
Remarks
For Japan
 
Injection quantity adjustment_04
Pump speed r/min   2800 2800 2800
Average injection quantity mm3/st.   5
Remarks
For Japan
 
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.6 7.1 10.1
Difference in delivery mm3/st.   3
Basic   *
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.6 7.1 10.1
Governor adjustment_03
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   4
Governor adjustment_04
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.2 6.7 9.7
Difference in delivery mm3/st.   3
Basic   *
Remarks
For Japan
 
Governor adjustment_05
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.2 6.2 10.2
Remarks
For Japan
 
Governor adjustment_06
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   4
Remarks
For Japan
 
Boost compensator adjustment
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   13.4 8.4 18.4
Remarks
From idle
 
Boost compensator adjustment_02
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   13.1 8.1 18.1
Remarks
For Japan: from idle
 
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   54.3 49.3 59.3
Basic   *
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   53 48 58
Basic   *
Remarks
For Japan
 
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
Speed control lever angle_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks
For Japan: Magnet OFF
 
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   420 288 552
_02
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   450 318 582
Remarks
For Japan
 
Stop lever angle
Pump speed r/min   1800 1800 1800
Pressure kPa   608 579 637
Pressure kgf/cm2   6.2 5.9 6.5
Basic   *
Stop lever angle_02
Pump speed r/min   800 800 800
Pressure kPa   382.5 353 412
Pressure kgf/cm2   3.9 3.6 4.2
Stop lever angle_03
Pump speed r/min   1800 1800 1800
Pressure kPa   608 579 637
Pressure kgf/cm2   6.2 5.9 6.5
Stop lever angle_04
Pump speed r/min   2500 2500 2500
Pressure kPa   755.5 726 785
Pressure kgf/cm2   7.7 7.4 8
Stop lever angle_05
Pump speed r/min   1800 1800 1800
Pressure kPa   588.5 559 618
Pressure kgf/cm2   6 5.7 6.3
Basic   *
Remarks
For Japan
 
Stop lever angle_06
Pump speed r/min   800 800 800
Pressure kPa   363 324 402
Pressure kgf/cm2   3.7 3.3 4.1
Remarks
For Japan
 
Stop lever angle_07
Pump speed r/min   1800 1800 1800
Pressure kPa   588.5 549 628
Pressure kgf/cm2   6 5.6 6.4
Remarks
For Japan
 
Stop lever angle_08
Pump speed r/min   2500 2500 2500
Pressure kPa   735.5 696 775
Pressure kgf/cm2   7.5 7.1 7.9
Remarks
For Japan
 
0000001101
Pump speed r/min   1200 1200 1200
Timer stroke mm   2.8 2.5 3.1
Basic   *
_02
Pump speed r/min   1200 1200 1200
Timer stroke mm   2.8 2.5 3.1
_03
Pump speed r/min   1800 1800 1800
Timer stroke mm   5.5 4.9 6.1
_04
Pump speed r/min   2300 2300 2300
Timer stroke mm   8.15 7.7 8.6
_05
Pump speed r/min   1200 1200 1200
Timer stroke mm   2.7 2.4 3
Basic   *
Remarks
For Japan
 
_06
Pump speed r/min   1200 1200 1200
Timer stroke mm   2.7 2.3 3.1
Remarks
For Japan
 
_07
Pump speed r/min   1800 1800 1800
Timer stroke mm   5.4 4.8 6
Remarks
For Japan
 
_08
Pump speed r/min   2300 2300 2300
Timer stroke mm   8.15 7.7 8.6
Remarks
For Japan
 
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.64 6.54 6.74
MS dimension mm   1.8 1.7 1.9
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   44 39 49
Control lever angle gamma
From idle
deg.   11 10.5 11.5

Test data Ex:

0000001801 STARTING I/Q ADJUSTMENT

Test data 104760-2240
Starting injection quantity adjustment Adjust the adjusting bolt A so that the starting injection quantity adjustment is within the standards. (B) Stop lever
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