104760-2230 ZEXEL 9 460 610 089 BOSCH INJECTION-PUMP ASSEMBLY 9460610089 1047602230


104760-2230 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 610 089 9460610089
ZEXEL 104760-2230 1047602230

Components :

0. INJECTION-PUMP ASSEMBLY 104760-2230
1. _
2. FUEL INJECTION PUMP 104660-2160
3. NUMBER PLATE 146634-6200
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105111-1281
8. Nozzle and Holder 16600-V0725
9. Open Pre:MPa(Kqf/cm2) 12.7{130}
10. NOZZLE-HOLDER 105041-1121
11. NOZZLE 105000-1760

Scheme ###:

1. [1] 146005-0320 PUMP HOUSING 3K D20 LL R
1/6. [1] 146601-0100 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP D20
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0100 DRIVE SHAFT
15. [2] 146202-0100 DAMPER
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-0020 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146221-0120 CAM PLATE '01'Y490
30. [1] 146600-0800 O-RING
31. [1] 146300-1100 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM
34. [1] 146302-0200 COMPRESSION SPRING K=2.5
35. [1] 029998-0710 SHIM
35/1. [1] 146603-0700 SHIM
35/1. [1] 146603-0800 SHIM
35/1. [1] 146603-0900 SHIM
35/1. [1] 146603-1000 SHIM
35/1. [1] 146603-1100 SHIM
35/1. [1] 146603-3600 SHIM
36. [1] 146600-0800 O-RING
37. [1] 146310-0000 COVER
38. [2] 139106-0000 FLAT-HEAD SCREW
39. [1] 146310-0100 COVER
40. [2] 139106-0000 FLAT-HEAD SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0000 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48. [2] 029998-0570 SHIM
48/1. [1] 146603-0000 SHIM
48/1. [1] 146603-0100 SHIM
48/1. [1] 146603-0200 SHIM
48/1. [1] 146603-0300 SHIM
48/1. [1] 146603-0400 SHIM
48/1. [1] 146603-0500 SHIM
48/1. [1] 146603-0600 SHIM
49. [2] 146234-0020 GUIDE PIN
50. [1] 146405-0220 HYDRAULIC HEAD
50. [1] 146405-0220 HYDRAULIC HEAD
50. [1] 146405-0220 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52. [1] 029998-0300 SHIM
52/1. [1] 146420-0000 SHIM
52/1. [1] 146420-0100 SHIM
52/1. [1] 146420-0200 SHIM
52/1. [1] 146420-0300 SHIM
52/1. [1] 146420-0400 SHIM
52/1. [1] 146420-0500 SHIM
52/1. [1] 146420-0600 SHIM
52/1. [1] 146420-0700 SHIM
52/1. [1] 146420-0800 SHIM
52/1. [1] 146420-0900 SHIM
52/1. [1] 146420-1000 SHIM
52/1. [1] 146420-1100 SHIM
52/1. [1] 146420-1200 SHIM
52/1. [1] 146420-1300 SHIM
52/1. [1] 146420-1400 SHIM
52/1. [1] 146420-1500 SHIM
52/1. [1] 146420-1600 SHIM
52/1. [1] 146420-1700 SHIM
52/1. [1] 146420-1800 SHIM
52/1. [1] 146420-1900 SHIM
52/1. [1] 146420-2000 SHIM
52/1. [1] 146420-2100 SHIM
52/1. [1] 146420-2200 SHIM
52/1. [1] 146420-2300 SHIM
52/1. [1] 146420-2400 SHIM
52/1. [1] 146420-2500 SHIM
52/1. [1] 146420-2600 SHIM
52/1. [1] 146420-2700 SHIM
52/1. [1] 146420-2800 SHIM
52/1. [1] 146420-2900 SHIM
52/1. [1] 146420-3000 SHIM
52/1. [1] 146420-3100 SHIM
52/1. [1] 146420-3200 SHIM
52/1. [1] 146420-3300 SHIM
52/1. [1] 146420-3400 SHIM
52/1. [1] 146420-3500 SHIM
52/1. [1] 146420-3600 SHIM
52/1. [1] 146420-3700 SHIM
52/1. [1] 146420-3800 SHIM
52/1. [1] 146420-3900 SHIM
52/1. [1] 146420-4000 SHIM
52/1. [1] 146420-4100 SHIM
52/1. [1] 146420-4200 SHIM
52/1. [1] 146420-4300 SHIM
52/1. [1] 146420-4400 SHIM
52/1. [1] 146420-4500 SHIM
52/1. [1] 146420-4600 SHIM
52/1. [1] 146420-4700 SHIM
52/1. [1] 146420-4800 SHIM
52/1. [1] 146420-4900 SHIM
52/1. [1] 146420-5000 SHIM
52/1. [1] 146420-5100 SHIM
52/1. [1] 146420-5200 SHIM
52/1. [1] 146420-5300 SHIM
52/1. [1] 146420-5400 SHIM
52/1. [1] 146420-5500 SHIM
52/1. [1] 146420-5600 SHIM
52/1. [1] 146420-5700 SHIM
52/1. [1] 146420-5800 SHIM
54. [6] 146433-0100 GASKET
55. [6] 146430-0020 DELIVERY-VALVE ASSEMBLY 'VE1' VR35
56. [6] 146432-0000 COMPRESSION SPRING K=0.48
58. [6] 146440-0220 FITTING D0.45 L=50
60. [4] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146502-3120 GOVERNOR COVER
67. [1] 146502-3120 GOVERNOR COVER
67/4. [1] 146602-1900 PLAIN WASHER
67/6. [1] 014110-6440 LOCKING WASHER D12.2&6.1T1.5
67/8. [1] 146515-1720 LEVER SHAFT
67/9. [1] 146587-4500 COILED SPRING
67/10. [1] 146600-0200 O-RING
67/11. [1] 146602-0100 PLAIN WASHER
67/12. [1] 146540-1000 CONTROL LEVER
67/12B. [1] 146540-1100 CONTROL LEVER ' 0'
67/13. [3] 013020-6040 UNION NUT
67/13. [3] 013020-6040 UNION NUT
67/13. [3] 013020-6040 UNION NUT
67/14. [1] 139206-0300 UNION NUT
67/15. [1] 146526-1100 FLAT-HEAD SCREW
67/16. [1] 146526-2400 FLAT-HEAD SCREW
67/17. [1] 146526-0100 FLAT-HEAD SCREW
67/26. [1] 146619-1720 BRACKET
68. [1] 146510-0520 CONTROL SHAFT R=10 S R
68. [1] 146510-0520 CONTROL SHAFT R=10 S R
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146531-9120 CONTROL LEVER ' 91'
72B. [1] 146531-9220 CONTROL LEVER ' 92'
73. [1] 014110-6440 LOCKING WASHER D12.2&6.1T1.5
75. [1] 013020-6040 UNION NUT
87. [1] 139308-0300 PLAIN WASHER
88. [1] 146545-0300 THREADED PIN
88B. [1] 146545-0400 THREADED PIN
88C. [1] 146545-0500 THREADED PIN
90. [1] 139208-0100 UNION NUT
91. [1] 146600-1200 O-RING
92. [1] 146600-1000 SEAL RING
95. [1] 146561-0121 FULCRUM LEVER I=2.2
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET
106. [2] 146588-0000 COILED SPRING
107. [1] 146569-0100 UNION NUT
108. [1] 146570-0000 GOVERNOR SHAFT L
109. [1] 146600-0400 O-RING
110. [1] 029998-4130 SHIM
110/1. [1] 146571-0000 SHIM
110/1. [1] 146571-0100 SHIM
110/1. [1] 146571-0200 SHIM
110/1. [1] 146571-0300 SHIM
110/1. [1] 146571-0400 SHIM
110/1. [1] 146571-0500 SHIM
110/1. [1] 146571-0600 SHIM
110/1. [1] 146571-0700 SHIM
110/1. [1] 146571-0800 SHIM
111. [1] 146602-0600 PLAIN WASHER
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER
115. [1] 146575-0500 SLIDING SLEEVE D2.0
116. [1] 146576-0000 SEALING CAP
117. [1] 029998-5510 PLUG SKH51
117/1. [1] 146577-1800 PLUG
117/1. [1] 146577-1900 PLUG
117/1. [1] 146577-2000 PLUG
117/1. [1] 146577-2100 PLUG
117/1. [1] 146577-2200 PLUG
117/1. [1] 146577-2300 PLUG
117/1. [1] 146577-2400 PLUG
117/1. [1] 146577-2500 PLUG
117/1. [1] 146577-2600 PLUG
117/1. [1] 146577-2700 PLUG
117/1. [1] 146577-2800 PLUG
117/1. [1] 146577-2900 PLUG
117/1. [1] 146577-3000 PLUG
117/1. [1] 146577-3100 PLUG
117/1. [1] 146577-3200 PLUG
117/1. [1] 146577-3300 PLUG
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-0020 CAPSULE D14
130/2. [1] 026508-1140 GASKET
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0220 CONTROL VALVE '02'4XD1.6K=1.5
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0220 OVER FLOW VALVE
137. [2] 139512-0200 GASKET
138. [1] 146609-3420 INLET UNION
200. [1] 146206-0100 COILED SPRING
217. [1] 146541-3100 SLOTTED WASHER
218. [1] 146587-1000 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146587-4000 COILED SPRING
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
245. [3] 139512-0200 GASKET
245. [3] 139512-0200 GASKET
246. [1] 139812-0500 EYE BOLT
247. [1] 146610-1920 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
275. [1] 146612-0400 BRACKET
276. [2] 010010-1640 BLEEDER SCREW
800S. [1] 146009-0520 PUMP HOUSING
800S/1. [1] 146005-0320 PUMP HOUSING 3K D20 LL R
800S/1/6. [1] 146601-0100 PACKING RING
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
906. [1] 146634-6200 NUMBER PLATE

Include in #2:

104760-2230 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 610 089 9460610089
ZEXEL 104760-2230 1047602230


Zexel num
Bosch num
Firm num
Name
104760-2230 
9 460 610 089 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
(Note)
For Japan: year/month/day (change sequence)
  1984/07/23 (2)
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   35.1 34.6 35.6
Difference in delivery mm3/st.   2.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   11.7 8.7 14.7
Injection timing adjustment_03
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   30.8 28.8 32.8
Injection timing adjustment_04
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   35.1 34.6 35.6
Injection timing adjustment_05
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   30.5 28.5 32.5
Injection timing adjustment_06
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   34.3 33.8 34.8
Difference in delivery mm3/st.   2.5
Basic   *
Remarks
For Japan
 
Injection timing adjustment_07
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   10 6.5 13.5
Remarks
For Japan
 
Injection timing adjustment_08
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   30.4 28.4 32.4
Remarks
For Japan
 
Injection timing adjustment_09
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   34.3 33.3 35.3
Remarks
For Japan
 
Injection timing adjustment_10
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   29 27 31
Remarks
For Japan
 
Injection quantity adjustment
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   11.25 7.8 14.7
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2800 2800 2800
Average injection quantity mm3/st.   5
Injection quantity adjustment_03
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   10 7 13
Basic   *
Remarks
For Japan
 
Injection quantity adjustment_04
Pump speed r/min   2800 2800 2800
Average injection quantity mm3/st.   5
Remarks
For Japan
 
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.6 7.1 10.1
Difference in delivery mm3/st.   3
Basic   *
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.6 7.1 10.1
Governor adjustment_03
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   4
Governor adjustment_04
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.2 6.7 9.7
Difference in delivery mm3/st.   3
Basic   *
Remarks
For Japan
 
Governor adjustment_05
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.2 6.2 10.2
Remarks
For Japan
 
Governor adjustment_06
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   4
Remarks
For Japan
 
Boost compensator adjustment
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   18 13 23
Remarks
From idle
 
Boost compensator adjustment_02
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   17 12 22
Remarks
For Japan: from idle
 
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   54.3 49.3 59.3
Basic   *
Remarks
Refer to additional devices.
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   53 48 58
Basic   *
Remarks
For Japan: refer to additional devices
 
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
Speed control lever angle_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks
For Japan: Magnet OFF
 
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   420 288 552
_02
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   450 318 582
Remarks
For Japan
 
Stop lever angle
Pump speed r/min   1800 1800 1800
Pressure kPa   608 579 637
Pressure kgf/cm2   6.2 5.9 6.5
Basic   *
Stop lever angle_02
Pump speed r/min   800 800 800
Pressure kPa   382.5 353 412
Pressure kgf/cm2   3.9 3.6 4.2
Stop lever angle_03
Pump speed r/min   1800 1800 1800
Pressure kPa   608 579 637
Pressure kgf/cm2   6.2 5.9 6.5
Stop lever angle_04
Pump speed r/min   2500 2500 2500
Pressure kPa   755.5 726 785
Pressure kgf/cm2   7.7 7.4 8
Stop lever angle_05
Pump speed r/min   1800 1800 1800
Pressure kPa   588.5 559 618
Pressure kgf/cm2   6 5.7 6.3
Basic   *
Remarks
For Japan
 
Stop lever angle_06
Pump speed r/min   800 800 800
Pressure kPa   363 324 402
Pressure kgf/cm2   3.7 3.3 4.1
Remarks
For Japan
 
Stop lever angle_07
Pump speed r/min   1800 1800 1800
Pressure kPa   588.5 549 628
Pressure kgf/cm2   6 5.6 6.4
Remarks
For Japan
 
Stop lever angle_08
Pump speed r/min   2500 2500 2500
Pressure kPa   735.5 696 775
Pressure kgf/cm2   7.5 7.1 7.9
Remarks
For Japan
 
0000001101
Pump speed r/min   1200 1200 1200
Timer stroke mm   2.8 2.5 3.1
Basic   *
_02
Pump speed r/min   1200 1200 1200
Timer stroke mm   2.8 2.5 3.1
_03
Pump speed r/min   1800 1800 1800
Timer stroke mm   5.5 4.9 6.1
_04
Pump speed r/min   2300 2300 2300
Timer stroke mm   8.15 7.7 8.6
_05
Pump speed r/min   1200 1200 1200
Timer stroke mm   2.7 2.4 3
Basic   *
Remarks
For Japan
 
_06
Pump speed r/min   1200 1200 1200
Timer stroke mm   2.7 2.3 3.1
Remarks
For Japan
 
_07
Pump speed r/min   1800 1800 1800
Timer stroke mm   5.4 4.8 6
Remarks
For Japan
 
_08
Pump speed r/min   2300 2300 2300
Timer stroke mm   8.15 7.7 8.6
Remarks
For Japan
 
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.64 6.54 6.74
MS dimension mm   1.8 1.7 1.9
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   44 39 49
Control lever angle gamma
From idle
deg.   11 10.5 11.5

Test data Ex:

0000001801 STARTING I/Q ADJUSTMENT

Test data 104760-2230
Starting injection quantity adjustment Adjust the adjusting bolt A so that the starting injection quantity adjustment is within the standards. Fix using the locknut B. (C) Stop lever
----------

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