104749-6620 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047496620 8944611060


104749-6620 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104749-6620 1047496620
ISUZU 8944611060 8944611060

Cross reference number

ZEXEL 104749-6620 1047496620
ISUZU 8944611060 8944611060


Zexel num
Bosch num
Firm num
Name
104749-6620 
104749-6622 
 
8944611060  ISUZU
INJECTION-PUMP ASSEMBLY
C223 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   34.4 33.9 34.9
Difference in delivery mm3/st.   3
Basic   *
Injection timing adjustment_02
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   8.8 5.3 12.3
Injection timing adjustment_03
Pump speed r/min   2175 2175 2175
Average injection quantity mm3/st.   31.6 29.1 34.1
Injection timing adjustment_04
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   34.4 33.4 35.4
Injection timing adjustment_05
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   33.2 30.7 35.7
Injection quantity adjustment
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   8.85 5.8 11.9
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   3
Governor adjustment
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   6.9 4.9 8.9
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   6.9 4.9 8.9
Governor adjustment_03
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   55
Basic   *
Speed control lever angle
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   420 288 552
Stop lever angle
Pump speed r/min   1000 1000 1000
Pressure kPa   402 382 422
Pressure kgf/cm2   4.1 3.9 4.3
Basic   *
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure kPa   402 382 422
Pressure kgf/cm2   4.1 3.9 4.3
Stop lever angle_03
Pump speed r/min   1500 1500 1500
Pressure kPa   529.5 500 559
Pressure kgf/cm2   5.4 5.1 5.7
Stop lever angle_04
Pump speed r/min   2175 2175 2175
Pressure kPa   676.5 647 706
Pressure kgf/cm2   6.9 6.6 7.2
0000001101
Pump speed r/min   1000 1000 1000
Timer stroke mm   1.8 1.6 2
Basic   *
_02
Pump speed r/min   1000 1000 1000
Timer stroke mm   1.8 1.5 2.1
_03
Pump speed r/min   1500 1500 1500
Timer stroke mm   4.9 4.3 5.5
_04
Pump speed r/min   2100 2100 2100
Timer stroke mm   8.6 8 9.2
_05
Pump speed r/min   2175 2175 2175
Timer stroke mm   9 8.6 9.4
_06
Pump speed r/min   450 450 450
Timer stroke mm   0 0 0
Remarks
C.D.. cancel speed.
 
_07
Pump speed r/min   0 0 0
Timer stroke mm   3.3 3.1 3.5
_08
Pump speed r/min   450 450 450
Timer stroke mm   0 0 0
Remarks
C.D.. cancel speed.
 
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001501
Pump speed r/min   1250 1250 1250
Atmospheric pressure difference kPa   -21.9 -22.6 -21.2
Atmospheric pressure difference mmHg   -164 -169 -159
Decrease qty mm3/st.   5.1 3.4 6.8
Basic   *
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.6 1.5 1.7
Control lever angle alpha deg.   15 11 19
Control lever angle beta deg.   38 33 43

Test data Ex:

0000001501 ANEROID COMPENSATOR

Test data 104749-6620
ACS adjustment Full load injection quantity at high altitudes and ACS adjusting method 1. Full load injection quantity adjustment (1)Remove the ACS cover and remove the bellows and adjusting shim. (2)Perform all adjustments as per the adjustment standard except for ACS adjustment. 2. ACS adjustment (1)Assemble the ACS cover, bellows and adjusting shim. (2)At pump speed N1, adjust using a shim to obtain the decrease for the altitude shown in the table. X1 = atmospheric pressure X2 = altitude Y = decrease quantity (A) = adjustment value (B) = test value
----------
N1=1250r/min
----------

0000001801 V-FICD ADJUSTMENT

Test data 104749-6620
Adjustment of the V-FICD (vacuum-type fast idle control device) 1. Adjust the actuator rod so that the clearance between the control lever(A) and the actuator rod is L. 2. Apply negative pressure P1 {P2} to the actuator and confirm that it moves through its full stroke. (A) Control lever (B): lock nut (C): Actuator (D): Stroke adjusting screw
----------
L=0.9+-0.2mm P1=-53.3kPa P2=-400mmHg
----------
L=0.9+-0.2mm T=1.2~1.5N-m(0.12~0.15kgf-m)

0000001901 POTENTIOMETER ADJUSTMENT

Test data 104749-6620
Adjustment of the potentiometer At pump speed N = N1 r/min and with the control lever angle at a from the idle position (corresponding to a shim thickness of L mm), convert the injection quantity obtained to a voltage value using the graph below and adjust the potentiometer. Vi:Applied voltage Caution: Confirm that the voltage increases when the control lever is turned to the full speed side. D = target injection quantity Q1 at pump speed N1. C = control lever position Vo = output voltage Qi = injection quantity A = adjusting point B = target value N = pump speed Q = injection quantity P = boost pressure E = conversion expression
----------
N1=1,100r/min L=8.1mm a=25deg P1=-kPa P2=-mmHg Q1=26.3+-6cm3/1,000st
----------
N1=1,100r/min N2=800r/min V1=3.78V V2=3.11V Q1=26.3+-1cm3/1,000st Q2=(20.3+-2.5)cm3/1,000st P1=-kPa P2=-mmHg Vi=10V J:Vo+-0.03=0.131Q+0.334 Q<=26.3(cm3/1,000st) Vo+-0.03=0.094Q+1.307 Q>26.3(cm3/1,000st)




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Group cross 104749-6620 ZEXEL

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