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104749-0610 ZEXEL 9 460 612 645 BOSCH INJECTION-PUMP ASSEMBLY 9460612645 1047490610


104749-0610 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 612 645 9460612645
ZEXEL 104749-0610 1047490610

Components :

0. INJECTION-PUMP ASSEMBLY 104749-0610
1. _
2. FUEL INJECTION PUMP 104649-0610
3. NUMBER PLATE 146960-7200
4. _ 146672-4920
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105141-2791
8. Nozzle and Holder RFB7 13 H50B
9. Open Pre:MPa(Kqf/cm2) 13.2{135}
10. NOZZLE-HOLDER 105071-1530
11. NOZZLE 105000-1991

Scheme ###:

PACKING RING
1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0320 DRIVE SHAFT
12/1. [1] 146200-0300 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-2620 ROLLER SET
24. [1] 146303-0100 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-0120 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-0700 PUMP PLUNGER
32. [1] 146301-0200 SLIDING PIECE
33. [1] 146603-0700 SHIM D17.5&7.5T0.60
34. [1] 146302-3400 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 146310-0700 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM
48/1. [1] 146690-5900 SHIM
48/1. [1] 146690-6000 SHIM
48/1. [1] 146690-6100 SHIM
48/1. [1] 146690-6200 SHIM
48/1. [1] 146690-6300 SHIM
48/1. [1] 146690-6400 SHIM
48/1. [1] 146690-6500 SHIM
48/1. [1] 146690-6600 SHIM
48/1. [1] 146690-6700 SHIM
48/1. [1] 146690-6800 SHIM
48/1. [1] 146690-6900 SHIM
48/1. [1] 146690-7000 SHIM
48/1. [1] 146690-7100 SHIM
48/1. [1] 146690-7200 SHIM
48/1. [1] 146690-7300 SHIM
48/1. [1] 146690-7400 SHIM
48/1. [1] 146690-7500 SHIM
48/1. [1] 146690-7800 SHIM
49. [2] 146234-0020 GUIDE PIN
50. [1] 146403-1120 HYDRAULIC HEAD
50. [1] 146403-1120 HYDRAULIC HEAD
50. [1] 146403-1120 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-4220 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0220 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146752-3120 MANIFOLD-PRESSURE COMP.
67/1. [1] 146805-2020 GOVERNOR COVER
67/14. [1] 146621-1700 UNION NUT
67/16. [1] 146526-3000 BLEEDER SCREW
67/23. [1] 146927-9320 BRACKET
67/31. [1] 146710-0800 BUSHING
67/32. [1] 146711-0000 PLATE
67/33. [1] 139218-0400 UNION NUT
67/34. [1] 146712-0700 BEARING PIN
67/35. [1] 146621-0300 UNION NUT
67/36. [1] 146600-1400 O-RING
67/37. [1] 146710-0100 BUSHING
67/38. [1] 139506-0200 GASKET D8.9&6.8T1.00
67/39. [1] 146620-0300 CAPSULE
67/40. [1] 026512-1540 GASKET D15.4&12.2T1.50
67/41. [1] 146713-0400 ADJUSTING PIN
67/42. [2] 146714-0000 PLATE
67/43. [1] 146715-0000 DIAPHRAGM
67/44. [1] 139306-0100 LOCKING WASHER
67/45. [1] 013030-6040 UNION NUT M6P1H3.6
67/46. [1] 146716-0000 UNION NUT
67/47. [1] 146717-0300 COILED SPRING
67/48/1. [1] 146720-0000 SPACER BUSHING L3.7
67/48/1. [1] 146720-0100 SPACER BUSHING L3.9
67/48/1. [1] 146720-0200 SPACER BUSHING L4.1
67/48/1. [1] 146720-0300 SPACER BUSHING L4.3
67/48/1. [1] 146720-0400 SPACER BUSHING L4.5
67/48/1. [1] 146720-0500 SPACER BUSHING L4.7
67/48/1. [1] 146720-0600 SPACER BUSHING L4.9
67/48/1. [1] 146720-0700 SPACER BUSHING L5.1
67/48/1. [1] 146720-0800 SPACER BUSHING L5.3
67/48/1. [1] 146720-0900 SPACER BUSHING L2.7
67/48/1. [1] 146720-1000 SPACER BUSHING L2.9
67/48/1. [1] 146720-1100 SPACER BUSHING L3.1
67/48/1. [1] 146720-1200 SPACER BUSHING L3.3
67/48/1. [1] 146720-1300 SPACER BUSHING L3.5
67/48/1. [1] 146720-1400 SPACER BUSHING L2.8
67/48/1. [1] 146720-1500 SPACER BUSHING L3.0
67/48/1. [1] 146720-1600 SPACER BUSHING L3.2
67/48/1. [1] 146720-1700 SPACER BUSHING L3.4
67/48/1. [1] 146720-1800 SPACER BUSHING L3.6
67/48/1. [1] 146720-1900 SPACER BUSHING L3.8
67/48/1. [1] 146720-2000 SPACER BUSHING L4.0
67/48/1. [1] 146720-2100 SPACER BUSHING L4.2
67/48/1. [1] 146720-2200 SPACER BUSHING L4.4
67/48/1. [1] 146720-2300 SPACER BUSHING L4.6
67/48/1. [1] 146720-2400 SPACER BUSHING L4.8
67/48/1. [1] 146720-2500 SPACER BUSHING L5.0
67/48/1. [1] 146720-2600 SPACER BUSHING L5.2
67/48/1. [1] 146720-2700 SPACER BUSHING L5.4
67/48/1. [1] 146720-2800 SPACER BUSHING L5.5
67/48/1. [1] 146720-2900 SPACER BUSHING L5.6
67/48/1. [1] 146720-4500 SPACER BUSHING L1.8
67/48/1. [1] 146720-4600 SPACER BUSHING L1.9
67/48/1. [1] 146720-4700 SPACER BUSHING L2.0
67/48/1. [1] 146720-4800 SPACER BUSHING L2.1
67/48/1. [1] 146720-4900 SPACER BUSHING L2.2
67/48/1. [1] 146720-5000 SPACER BUSHING L2.3
67/48/1. [1] 146720-5100 SPACER BUSHING L2.4
67/48/1. [1] 146720-5200 SPACER BUSHING L2.5
67/48/1. [1] 146720-5300 SPACER BUSHING L2.6
67/48/1. [1] 146725-2500 SPACER BUSHING L5.7
67/48/1. [1] 146725-2600 SPACER BUSHING L5.8
67/48/1. [1] 146725-2700 SPACER BUSHING L5.9
67/48/1. [1] 146725-2800 SPACER BUSHING L6.0
67/48/1. [1] 146725-2900 SPACER BUSHING L6.1
67/48/1. [1] 146725-3000 SPACER BUSHING L6.2
67/48/1. [1] 146725-3100 SPACER BUSHING L6.3
67/48/1. [1] 146725-3200 SPACER BUSHING L6.4
67/48/1. [1] 146725-3300 SPACER BUSHING L6.5
67/48/1. [1] 146725-3400 SPACER BUSHING L6.6
67/48/1. [1] 146725-3500 SPACER BUSHING L6.7
67/48/1. [1] 146725-3600 SPACER BUSHING L6.8
67/48/1. [1] 146725-3700 SPACER BUSHING L6.9
67/48/1. [1] 146725-3800 SPACER BUSHING L7.0
67/48/1. [1] 146725-3900 SPACER BUSHING L7.1
67/48/1. [1] 146725-4000 SPACER BUSHING L7.2
67/48/1. [1] 146725-4100 SPACER BUSHING L7.3
67/48/1. [1] 146725-4200 SPACER BUSHING L7.4
67/48/1. [1] 146725-4300 SPACER BUSHING L7.5
67/49. [1] 146721-2120 COVER
67/54. [2] 146620-6100 BLEEDER SCREW
67/55. [2] 139006-4500 BLEEDER SCREW
67/56. [1] 146723-0300 CONTROL LEVER
67/57. [1] 146712-0100 BEARING PIN
67/58. [2] 146620-0600 CAPSULE
67/59. [2] 026506-1040 GASKET D9.9&6.2T1
67/60. [1] 146724-0300 ELEMENT
67/61. [1] 146724-0600 CAPSULE
67/64. [1] 146925-6320 BRACKET
67/78. [1] 146600-1000 SEAL RING
67/99. [2] 010006-0870 BLEEDER SCREW M6P1L8 7T
67/100. [1] 146927-1620 BRACKET
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146514-4420 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146535-7120 CONTROL LEVER
72B. [1] 146535-7220 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 146621-4200 UNION NUT
80. [1] 146547-5620 CONTROL LEVER
81. [1] 146549-7400 SPACER BUSHING
85. [1] 146549-7520 RACK
86. [1] 146549-4121 RACK
95. [1] 146851-2720 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0420 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146575-5000 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
123. [4] 146620-0500 HEX-SOCKET-HEAD CAP SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0920 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-1520 OVER FLOW VALVE
137. [2] 026512-1540 GASKET D15.4&12.2T1.50
138. [1] 146608-6920 INLET UNION
200. [1] 146206-0100 COILED SPRING
205. [1] 029470-4030 WOODRUFF KEY
220. [1] 146587-3800 COILED SPRING
221. [1] 146927-9820 BRACKET
223. [1] 146670-8920 SWITCH
236. [1] 139006-4800 BLEEDER SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-4320 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-7220 WIRE
243. [1] 146621-1000 UNION NUT
245. [3] 026512-1540 GASKET D15.4&12.2T1.50
246. [1] 139812-1900 EYE BOLT
247. [1] 146608-7120 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
252. [1] 139006-4400 BLEEDER SCREW
275. [1] 146612-5400 BRACKET
276. [2] 010010-1640 BLEEDER SCREW M10P1.5L16 4T
280. [1] 146360-9220 START ADVANCE ASSY
281. [1] 146600-0800 O-RING
294. [1] 146608-6720 INLET UNION
310. [1] 146673-5021 POTENTCIOMETER
310/1. [1] 146673-5011 POTENTCIOMETER
310/3. [2] 139104-0400 FLAT-HEAD SCREW
310/4. [1] 146621-0500 UNION NUT
310/5. [1] 146620-2900 FLAT-HEAD SCREW
310/6. [1] 146614-2300 JOINT CONNECTION
310/7. [1] 146661-0401 BOOT
800S. [1] 146019-4620 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0220 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-2420 REPAIR SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
890S. [1] 146949-0020 LEVER GROUP
903. [1] 146672-4920 PULSE GENERATOR
903/2. [1] 146600-1300 O-RING &13W1.9
906. [1] 146960-7200 NAMEPLATE

Include in #2:

104749-0610 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 612 645 9460612645
ZEXEL 104749-0610 1047490610


Zexel num
Bosch num
Firm num
Name
104749-0610 
104749-0611 
9 460 612 645 
   
INJECTION-PUMP ASSEMBLY
* K 11CJ VE4 VE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   38.2 37.7 38.7
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full  
Injection timing adjustment_02
Pump speed r/min   1000 1000 1000
Boost pressure kPa   33.3 32 34.6
Boost pressure kgf/cm2   0.34 0.326 0.354
Boost pressure mmHg   250 240 260
Average injection quantity mm3/st.   46.1 45.6 46.6
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS  
Injection timing adjustment_03
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   38.2 37.2 39.2
Difference in delivery mm3/st.   4
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1000 1000 1000
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   41.5 39 44
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1000 1000 1000
Boost pressure kPa   33.3 32 34.6
Boost pressure kgf/cm2   0.34 0.326 0.354
Boost pressure mmHg   250 240 260
Average injection quantity mm3/st.   46 45 47
Difference in delivery mm3/st.   4
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1000 1000 1000
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   50.4 47.9 52.9
Oil temperature degC   50 48 52
Injection timing adjustment_07
Pump speed r/min   2150 2150 2150
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   42.1 38.6 44.6
Oil temperature degC   52 50 54
Injection quantity adjustment
Pump speed r/min   2250 2250 2250
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   37 35 39
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   3
Oil temperature degC   55 53 57
Injection quantity adjustment_03
Pump speed r/min   2250 2250 2250
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   37 34.5 39.5
Oil temperature degC   52 50 54
Injection quantity adjustment_04
Pump speed r/min   2550 2550 2550
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   10 6 14
Oil temperature degC   55 53 57
Governor adjustment
Pump speed r/min   415 415 415
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   13.2 12.2 14.2
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   415 415 415
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   13.2 11.7 14.7
Difference in delivery mm3/st.   2.5
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   56 56
Basic   *
Oil temperature degC   48 46 50
Remarks
Full  
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   56 56
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   415 415 415
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position  
0000000901
Pump speed r/min   1000 1000 1000
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Overflow quantity cm3/min   600 470 730
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1500 1500 1500
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Pressure kPa   539 510 568
Pressure kgf/cm2   5.5 5.2 5.8
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   750 750 750
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Pressure kPa   324 285 363
Pressure kgf/cm2   3.3 2.9 3.7
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1500 1500 1500
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Pressure kPa   539 500 578
Pressure kgf/cm2   5.5 5.1 5.9
Oil temperature degC   50 48 52
Stop lever angle_04
Pump speed r/min   2150 2150 2150
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Pressure kPa   696 657 735
Pressure kgf/cm2   7.1 6.7 7.5
Oil temperature degC   52 50 54
0000001101
Pump speed r/min   1500 1500 1500
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Timer stroke mm   4.6 4.4 4.8
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   750 750 750
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Timer stroke mm   0.5 0.5 0.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1500 1500 1500
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Timer stroke mm   4.6 4.2 5
Oil temperature degC   50 48 52
_04
Pump speed r/min   2150 2150 2150
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Timer stroke mm   8.2 7.6 8.8
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1500 1500 1500
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   32.3 31.8 32.8
Timer stroke TA mm   4.2 4.2 4.2
Timer stroke variation dT mm   0.4 0.2 0.6
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1500 1500 1500
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   32.3 31.3 33.3
Timer stroke variation dT mm   0.4 0 0.8
Oil temperature degC   50 48 52
_03
Pump speed r/min   1500 1500 1500
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   27.3 25.8 28.8
Timer stroke variation dT mm   0.8 0.3 1.3
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.7 1.6 1.8
BCS stroke mm   2.9 2.7 3.1
Pre-stroke mm   0.3 0.28 0.32
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   41 38 44

Test data Ex:

0000001801 SIDE LINK LEVER ADJUSTMENT

Test data 104749-0610
Side link lever adjustment 1. Fixing the side link lever (1)Hold the control lever in the position a. (2)Adjust the length of the connecting rod D so that a pin L1 can pass between the side link B and the actuator bracket C at A. Then fix. 2. Idle switch confirmation Confirm that the switch is ON at the idle lever position. 3. Potentiometer confirmation (input voltage: V1) Control lever: (1)Idle position: V2 (checking point) (2)Full position: V3 (adjusting point) 4. Confirming wire length Accelerator wire (1)Idle position: L2 (2)Idle~full stroke: L3 A/T wire: (1)Idle position: L4 (2)Idle~full stroke: L5
----------
L1=Dia.5.8-0.2mm L2=161+-3mm L3=32.5+-3mm L4=108+-3mm L5=32.5+-3mm V1=10.00V V2=2.26+-0.7V V3=9.1+-0.03V a=0deg
----------

0000001901 W-CSD ADJUSTMENT

Test data 104749-0610
Adjustment of the W-CSD (1)Adjustment of the timer advance angle Determine the timer advance angle using the graph. Then, adjust using screw (A) so that the advance is as found from the graph. Timer stroke: TA = -0.04t+1.6t (t>=0 deg C) Control lever gap: L = -0.072t + 3.6 (t >= 0 deg C) (2)L dimension adjustment Adjust using the turnbuckle (B) so that dimension L is as determined from the graph. X = temperature t Y1 = timer stroke TA Y2 = control lever gap L
----------

----------




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Group cross 104749-0610 ZEXEL

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