104749-0620 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047490620 rfj113800


104749-0620 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104749-0620 1047490620
MAZDA RFJ113800 rfj113800

Cross reference number

ZEXEL 104749-0620 1047490620
MAZDA RFJ113800 rfj113800


Zexel num
Bosch num
Firm num
Name
104749-0620 
104749-0621 
 
RFJ113800  MAZDA
INJECTION-PUMP ASSEMBLY
RFX * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   38.2 37.7 38.7
Difference in delivery mm3/st.   3.5
Basic   *
Remarks
NA
 
Injection timing adjustment_02
Pump speed r/min   1000 1000 1000
Boost pressure kPa   33.35 32 34.7
Boost pressure mmHg   250 240 260
Average injection quantity mm3/st.   46.1 45.6 46.6
Difference in delivery mm3/st.   3.5
Basic   *
Remarks
CBS
 
Injection timing adjustment_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   50.4 49.9 50.9
Difference in delivery mm3/st.   4
Basic   *
Remarks
Full
 
Injection timing adjustment_04
Pump speed r/min   2550 2550 2550
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   10 6 14
Injection timing adjustment_05
Pump speed r/min   2250 2250 2250
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   37 34.5 39.5
Injection timing adjustment_06
Pump speed r/min   2150 2150 2150
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   42.1 39.6 44.6
Injection timing adjustment_07
Pump speed r/min   1250 1250 1250
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   50.6 49.1 52.1
Injection timing adjustment_08
Pump speed r/min   1000 1000 1000
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   49.9 49.4 50.4
Injection timing adjustment_09
Pump speed r/min   1000 1000 1000
Boost pressure kPa   33.35 32 34.7
Boost pressure mmHg   250 240 260
Average injection quantity mm3/st.   46.1 45.1 47.1
Injection timing adjustment_10
Pump speed r/min   1000 1000 1000
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   42.5 40 45
Injection timing adjustment_11
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   38.2 37.2 39.2
Injection quantity adjustment
Pump speed r/min   2250 2250 2250
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   37 35 39
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   3
Governor adjustment
Pump speed r/min   425 425 425
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   13.4 12.4 14.4
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   425 425 425
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   13.4 11.9 14.9
Governor adjustment_03
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   7
Governor adjustment_04
Pump speed r/min   1000 1000 1000
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   56 56
Basic   *
Speed control lever angle
Pump speed r/min   425 425 425
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1000 1000 1000
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Overflow quantity cm3/min   600 468 732
Stop lever angle
Pump speed r/min   1500 1500 1500
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Pressure kPa   539.5 510 569
Pressure kgf/cm2   5.5 5.2 5.8
Basic   *
Stop lever angle_02
Pump speed r/min   1500 1500 1500
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Pressure kPa   539.5 510 569
Pressure kgf/cm2   5.5 5.2 5.8
Stop lever angle_03
Pump speed r/min   2150 2150 2150
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Pressure kPa   696.5 667 726
Pressure kgf/cm2   7.1 6.8 7.4
0000001101
Pump speed r/min   1500 1500 1500
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Timer stroke mm   4.6 4.4 4.8
Basic   *
_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Timer stroke mm   3.3 2.7 3.9
_03
Pump speed r/min   1500 1500 1500
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Timer stroke mm   4.6 4.3 4.9
_04
Pump speed r/min   2150 2150 2150
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Timer stroke mm   8.15 7.7 8.6
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1500 1500 1500
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   32.3 31.8 32.8
Timer stroke variation dT mm   0.4 0.2 0.6
Basic   *
_02
Pump speed r/min   1500 1500 1500
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   32.3 31.3 33.3
Timer stroke variation dT mm   0.4 0.1 0.7
_03
Pump speed r/min   1500 1500 1500
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   27.3 25.8 28.8
Timer stroke variation dT mm   0.8 0.4 1.2
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.7 1.6 1.8
BCS stroke mm   2.9 2.7 3.1
Pre-stroke mm   0.3 0.28 0.32
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   41 38 44

Test data Ex:

0000001801 CONTROL LEVER ANGLE

Test data 104749-0620
Control lever angle measurement position
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Ya=8.8~14.1mm Yb=12.0~13.9mm Alpha=21~29deg Beta=38~44deg

0000001901 SIDE LINK LEVER ADJUSTMENT

Test data 104749-0620
Side link lever adjustment 1. Fixing the side link lever (1)Hold the control lever in the position a. (2)Adjust the length of the connecting rod D so that a pin L1 can pass between the side link B and the actuator bracket C at A. Then fix. 2. Idle switch confirmation Confirm that the switch is ON at the idle lever position. 3. Potentiometer confirmation (input voltage: V1) Control lever: (1)Idle position: V2 (checking point) (2)Full position: V3 (adjusting point) 4. Confirming wire length Accelerator wire (1)Idle position: L2 (2)Idle~full stroke: L3 A/T wire: (1)Idle position: L4 (2)Idle~full stroke: L5
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L1=Dia.5.8-0.2mm L2=161+-3mm L3=32.5+-3mm L4=108+-3mm L5=32.5+-3mm V1=10.00V V2=2.26+-0.7V V3=9.1+-0.03V a=0deg
----------

0000002001 W-CSD ADJUSTMENT

Test data 104749-0620
Adjustment of the W-CSD 1. Adjustment of the advance angle of the timer (1)Determine the timer advance angle from the graph in Fig. 2 (D). (2)Adjust screw A so that the timer advance angle determined in item (1) is obtained. 2. Adjust dimension L. Adjust using turnbuckle B so that the dimension L is as described on the figure 2 D. (C): figure 1 (G) : Timer stroke: TA = -0.04t+1.6t (t>=0 deg C) Control lever gap: L = -0.072t + 3.6 (t >= 0 deg C) X = temperature t Y1 = timer stroke TA Y2 = control lever gap L
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Have questions with 104749-0620?





Group cross 104749-0620 ZEXEL

Mazda 

104749-0620  

104749-0621 
 
RFJ113800 
INJECTION-PUMP ASSEMBLY
RFX
9 460 612 646 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 460 612 647 
RFJ113800A 
INJECTION-PUMP ASSEMBLY
RFX
9 460 613 770 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 460 613 771 
RFJ113800B 
INJECTION-PUMP ASSEMBLY
RFX
9 460 612 648 
RFJ113800C 
INJECTION-PUMP ASSEMBLY
RFX
9 460 612 044 
 
INJECTION-PUMP ASSEMBLY
9 460 611 145 
 
INJECTION-PUMP ASSEMBLY
9 460 611 146 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 460 611 630 
RFJ113800D 
INJECTION-PUMP ASSEMBLY
RFX
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