104749-0210 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047490210 s24113800

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104749-0210 1047490210

MAZDA S24113800 s24113800

Cross reference number

ZEXEL 104749-0210 1047490210

MAZDA S24113800 s24113800

Zexel num

Bosch num

Firm num

Name

104749-0210
104749-0260

S24113800 MAZDA

INJECTION-PUMP ASSEMBLY
S2 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 41.7 41.2 42.2

Difference in delivery mm3/st. 3

Basic *

Injection timing adjustment_02

Pump speed r/min 2400 2400 2400

Average injection quantity mm3/st. 13.6 10.6 16.6

Injection timing adjustment_03

Pump speed r/min 2000 2000 2000

Average injection quantity mm3/st. 38.2 36.2 40.2

Injection timing adjustment_04

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 41.7 40.7 42.7

Injection timing adjustment_05

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 33.8 31.8 35.8

Injection quantity adjustment

Pump speed r/min 2400 2400 2400

Average injection quantity mm3/st. 13.6 11.6 15.6

Difference in delivery mm3/st. 3.5

Basic *

Injection quantity adjustment_02

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 7.5

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 10.1 8.1 12.1

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 10.1 8.1 12.1

Governor adjustment_03

Pump speed r/min 470

Average injection quantity mm3/st. 0 0 0

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 60

Basic *

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1250 1250 1250

Overflow quantity cm3/min 440 308 572

Stop lever angle

Pump speed r/min 1250 1250 1250

Pressure kPa 402 373 431

Pressure kgf/cm2 4.1 3.8 4.4

Basic *

Stop lever angle_02

Pump speed r/min 500 500 500

Pressure kPa 156.5 127 186

Pressure kgf/cm2 1.6 1.3 1.9

Stop lever angle_03

Pump speed r/min 1250 1250 1250

Pressure kPa 402 373 431

Pressure kgf/cm2 4.1 3.8 4.4

Stop lever angle_04

Pump speed r/min 2000 2000 2000

Pressure kPa 666.5 637 696

Pressure kgf/cm2 6.8 6.5 7.1

0000001101

Pump speed r/min 1250 1250 1250

Timer stroke mm 4.3 4.1 4.5

Basic *

_02

Pump speed r/min 1250 1250 1250

Timer stroke mm 4.3 4 4.6

_03

Pump speed r/min 2000 2000 2000

Timer stroke mm 9.4 8.8 10

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 18 17 19

Timer stroke TA mm 3.4 3.2 3.6

Basic *

_02

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 18 16.5 19.5

Timer stroke TA mm 3.4 3.1 3.7

0000001501

Pump speed r/min 1250 1250 1250

Atmospheric pressure difference kPa -18.7 -19.4 -18

Atmospheric pressure difference mmHg -140 -145 -135

Average injection quantity mm3/st. 37.7 36.7 38.7

Basic *

_02

Pump speed r/min 1250 1250 1250

Atmospheric pressure difference kPa -18.7 -19.4 -18

Atmospheric pressure difference mmHg -140 -145 -135

Average injection quantity mm3/st. 37.7 36.2 39.2

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.8 1.7 1.9

Control lever angle alpha deg. 35 31 39

Control lever angle beta deg. 50 45 55

Test data Ex:

0000001501 ANEROID COMPENSATOR

ACS adjustment Full load injection quantity at high altitudes and ACS adjusting method 1. Full load injection quantity adjustment (1)Remove the ACS cover and remove the bellows and adjusting shim. (2)Perform all adjustments as per the adjustment standard except for ACS adjustment. 2. ACS adjustment (1)Assemble the ACS cover, bellows and adjusting shim. (2)At N = N1, adjust using shims so that the decrease amount for altitude is as specified in the graph. N:Pump speed X1:Atmospheric pressure X2:Altitude Y:Decrease quantity A:Adjustment value B:Inspection value
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N1=1250r/min
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0000001801 M-CSD ADJUSTMENT

M-CSD adjustment 1. Fixing the M-CSD lever stopper (1)At roller holder advance angle a adjust the lever shaft ball pin so that it contacts the roller holder. (2)At this time, fix so that the clearance between the M-CSD lever (A) and the stopper (B) is L1. 2. Fixing CSD lever plate (D) (1)Make the clearance between the CSD lever (A) and the stopper (B) L2. (2)Fix so that the clearance between the link lever (G)'s roller (E) and the CSD lever plate (D) is L3. 3. Fixing the FICD lever screw (F) (1)Move through the full stroke so that the CSD lever (A) contacts the stopper (C). (2)Adjust the link lever (G)'s FICD lever screw (F) so that the control lever (H) position is b from idle (clearance L4). Then fix.
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L1=0.5+2mm L2=0mm L3=3.4mm L4=11.5+-1mm a=0deg b=13deg
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L1=0.5+2mm L3=3.4mm L4=11.5+-1mm b=13deg