104749-0282 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047490282 pn1213800c


104749-0282 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104749-0282 1047490282
MAZDA PN1213800C pn1213800c

Cross reference number

ZEXEL 104749-0282 1047490282
MAZDA PN1213800C pn1213800c


Zexel num
Bosch num
Firm num
Name
104749-0282 
104749-0283 
 
PN1213800C  MAZDA
INJECTION-PUMP ASSEMBLY
PN *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   35.1 34.6 35.6
Difference in delivery mm3/st.   2.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2635 2635 2635
Average injection quantity mm3/st.   8 5 11
Injection timing adjustment_03
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   31.2 29.2 33.2
Injection timing adjustment_04
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   35.1 34.1 36.1
Injection timing adjustment_05
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   34.4 30.4 38.4
Injection quantity adjustment
Pump speed r/min   2635 2635 2635
Average injection quantity mm3/st.   8 6 10
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2800 2800 2800
Average injection quantity mm3/st.   3
Governor adjustment
Pump speed r/min   410 410 410
Average injection quantity mm3/st.   6 5 7
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   410 410 410
Average injection quantity mm3/st.   7 5 9
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   62.5 55 70
Basic   *
Speed control lever angle
Pump speed r/min   410 410 410
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1500 1500 1500
Overflow quantity cm3/min   450 318 582
Stop lever angle
Pump speed r/min   1500 1500 1500
Pressure kPa   460.5 431 490
Pressure kgf/cm2   4.7 4.4 5
Basic   *
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure kPa   323.5 294 353
Pressure kgf/cm2   3.3 3 3.6
Stop lever angle_03
Pump speed r/min   1500 1500 1500
Pressure kPa   460.5 431 490
Pressure kgf/cm2   4.7 4.4 5
Stop lever angle_04
Pump speed r/min   2350 2350 2350
Pressure kPa   696.5 667 726
Pressure kgf/cm2   7.1 6.8 7.4
0000001101
Pump speed r/min   1500 1500 1500
Timer stroke mm   3.6 3.4 3.8
Basic   *
_02
Pump speed r/min   1000 1000 1000
Timer stroke mm   1.2 0.6 1.8
_03
Pump speed r/min   1500 1500 1500
Timer stroke mm   3.6 3.3 3.9
_04
Pump speed r/min   2350 2350 2350
Timer stroke mm   7.7 7.1 8.3
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   31.2 30.2 32.2
Timer stroke TA mm   2.9 2.7 3.1
Basic   *
_02
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   31 29.5 32.5
Timer stroke TA mm   2.9 2.6 3.2
_03
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   22 20.5 23.5
Timer stroke TA mm   1.9 1.9 1.9
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.5 1.4 1.6
Control lever angle alpha deg.   25 23 27
Control lever angle beta deg.   45 40 50

Test data Ex:

0000001801 CDS LEVER/M-CSD ADJUSTMENT

Test data 104749-0282
CSD lever assembly adjustment specifications 1. Adjusting and fixing the side link lever With control lever on top of pump positioned at a, move side link lever B to contact stopper C and turn lever A lightly in direction P to eliminate any play in connecting rod D. Then, adjust length of rod D so that clearance between A and B is L1. 3. M-CSD adjustment When the FICD lever (E) is moved through its full stroke [until it contacts the other end of stopper (F)], adjust using the screw (I) so that the position of control lever (K) is c (L = L3). Then, fix using the nut (J). Torque nut (J) to T2. L = L3 at idle to c
----------
a=0deg b=0deg c=9.5deg L1=0.8+0.2mm L3=4.1+-0.5mm T2=3.4~0.49N-m(0.35~0.5kgf-m)
----------
L1=0.8+-0.2mm L=L3=4.1+-0.5mm




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Group cross 104749-0282 ZEXEL

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104749-0282  

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Mazda 

9 460 614 665 
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