Rating:
Information injection-pump assembly
BOSCH
9 460 610 590
9460610590
ZEXEL
104748-0155
1047480155
Components :
| 0. | INJECTION-PUMP ASSEMBLY | 104748-0155 |
| 1. | _ | |
| 2. | FUEL INJECTION PUMP | |
| 3. | NUMBER PLATE | |
| 4. | _ | |
| 5. | CAPSULE | |
| 6. | ADJUSTING DEVICE | |
| 7. | NOZZLE AND HOLDER ASSY | |
| 8. | Nozzle and Holder | |
| 9. | Open Pre:MPa(Kqf/cm2) | |
| 10. | NOZZLE-HOLDER | |
| 11. | NOZZLE |
Include in #2:
104748-0155
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 460 610 590
9460610590
ZEXEL
104748-0155
1047480155
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSEJ967d
1404 Test oil ISO4113orSEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
1500
1500
1500
Average injection quantity
mm3/st.
38.7
38.2
39.2
Difference in delivery
mm3/st.
2.5
Basic
*
Injection timing adjustment_02
Pump speed
r/min
2400
2400
2400
Average injection quantity
mm3/st.
13.1
10.6
15.6
Injection timing adjustment_03
Pump speed
r/min
2125
2125
2125
Average injection quantity
mm3/st.
34
31.9
36.1
Injection timing adjustment_04
Pump speed
r/min
1500
1500
1500
Average injection quantity
mm3/st.
38.7
37.7
39.7
Injection timing adjustment_05
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
32.7
30.7
34.7
Injection quantity adjustment
Pump speed
r/min
2400
2400
2400
Average injection quantity
mm3/st.
13.1
11.1
15.1
Difference in delivery
mm3/st.
4
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
2550
2550
2550
Average injection quantity
mm3/st.
4
Governor adjustment
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
11
10
12
Difference in delivery
mm3/st.
2
Basic
*
Governor adjustment_02
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
4
Governor adjustment_03
Pump speed
r/min
450
450
450
Average injection quantity
mm3/st.
7
Governor adjustment_04
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
11
9.5
12.5
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
42
42
Basic
*
Speed control lever angle
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF
Magnet OFF
0000000901
Pump speed
r/min
1250
1250
1250
Overflow quantity
cm3/min
429
300
558
Stop lever angle
Pump speed
r/min
1250
1250
1250
Pressure
kPa
510
481
539
Pressure
kgf/cm2
5.2
4.9
5.5
Basic
*
Stop lever angle_02
Pump speed
r/min
500
500
500
Pressure
kPa
294.5
265
324
Pressure
kgf/cm2
3
2.7
3.3
Stop lever angle_03
Pump speed
r/min
1250
1250
1250
Pressure
kPa
510
481
539
Pressure
kgf/cm2
5.2
4.9
5.5
Stop lever angle_04
Pump speed
r/min
1500
1500
1500
Pressure
kPa
578.5
549
608
Pressure
kgf/cm2
5.9
5.6
6.2
Stop lever angle_05
Pump speed
r/min
2125
2125
2125
Pressure
kPa
745.5
716
775
Pressure
kgf/cm2
7.6
7.3
7.9
0000001101
Pump speed
r/min
1250
1250
1250
Timer stroke
mm
3.5
3.3
3.7
Basic
*
_02
Pump speed
r/min
1250
1250
1250
Timer stroke
mm
3.5
3.2
3.8
_03
Pump speed
r/min
1500
1500
1500
Timer stroke
mm
4.7
4.1
5.3
_04
Pump speed
r/min
2125
2125
2125
Timer stroke
mm
7.6
7
8.2
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
0000001401
Pump speed
r/min
1250
1250
1250
Average injection quantity
mm3/st.
28.2
27.2
29.2
Timer stroke variation dT
mm
0.8
0.6
1
Basic
*
_02
Pump speed
r/min
1250
1250
1250
Average injection quantity
mm3/st.
28.2
26.7
29.7
Timer stroke variation dT
mm
0.8
0.5
1.1
_03
Pump speed
r/min
1250
1250
1250
Average injection quantity
mm3/st.
18.1
16.6
19.6
Timer stroke variation dT
mm
2
1.5
2.5
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.8
5.7
5.9
MS dimension
mm
1.5
1.4
1.6
Control lever angle alpha
deg.
30
28
32
Control lever angle beta
deg.
45
41
49
Test data Ex:
0000001801 CONTROL LEVER ANGLE
Position where control lever angle is measured
----------
----------
Alpha=28~32deg Beta=39~49deg Ya=34.2~36.5mm b=11.5~14.8mm
----------
----------
Alpha=28~32deg Beta=39~49deg Ya=34.2~36.5mm b=11.5~14.8mm
0000001901 M-CSD ADJUSTMENT
M-CSD adjustment
1. Fixing the M-CSD
(1)At roller holder advance angle a adjust the lever shaft ball pin so that it contacts the roller holder.
(2)At this time, adjust the position of the M-CSD lever (A) using adjusting screw (C) so that the clearance between the M-CSD lever (A) and the stopper (B) becomes L1. Then fix using nut (D).
2. M-FICD adjustment
(1)Move the CSD lever A through its full stroke (until the stopper B contacts the other face).
(2)Adjust screw E so that the control lever G's position is b (the gap between the control lever and the idling set screw is L2). Then fix using the nut F.
H:From idle
----------
L1=0.5+2mm L2=3+-1mm a=4.5deg b=0deg
----------
L1=0.5+2mm L2=3+-1mm a=4.5deg T=6~9Nm{0.6~0.9kgfm}
----------
L1=0.5+2mm L2=3+-1mm a=4.5deg b=0deg
----------
L1=0.5+2mm L2=3+-1mm a=4.5deg T=6~9Nm{0.6~0.9kgfm}