104748-0153 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047480153


104748-0153 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104748-0153 1047480153

Cross reference number

ZEXEL 104748-0153 1047480153


Zexel num
Bosch num
Firm num
Name
104748-0153 
 
  DPICO
INJECTION-PUMP ASSEMBLY
R2 Q
104748-0153 
104748-0159 
9 460 610 190 
  MAZDA
INJECTION-PUMP ASSEMBLY
R2 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   38.7 38.2 39.2
Difference in delivery mm3/st.   2.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2400 2400 2400
Average injection quantity mm3/st.   13.1 10.1 16.1
Injection timing adjustment_03
Pump speed r/min   2125 2125 2125
Average injection quantity mm3/st.   34 32 36
Injection timing adjustment_04
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   38.7 37.7 39.7
Injection timing adjustment_05
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   32.7 30.7 34.7
Injection quantity adjustment
Pump speed r/min   2400 2400 2400
Average injection quantity mm3/st.   13.1 11.1 15.1
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   4
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8 6 10
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8 6 10
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   42 42
Basic   *
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1250 1250 1250
Overflow quantity cm3/min   430 298 562
Stop lever angle
Pump speed r/min   1250 1250 1250
Pressure kPa   510 481 539
Pressure kgf/cm2   5.2 4.9 5.5
Basic   *
Stop lever angle_02
Pump speed r/min   500 500 500
Pressure kPa   294.5 265 324
Pressure kgf/cm2   3 2.7 3.3
Stop lever angle_03
Pump speed r/min   1250 1250 1250
Pressure kPa   510 481 539
Pressure kgf/cm2   5.2 4.9 5.5
Stop lever angle_04
Pump speed r/min   1500 1500 1500
Pressure kPa   578.5 549 608
Pressure kgf/cm2   5.9 5.6 6.2
Stop lever angle_05
Pump speed r/min   2125 2125 2125
Pressure kPa   745.5 716 775
Pressure kgf/cm2   7.6 7.3 7.9
0000001101
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.5 3.3 3.7
Basic   *
_02
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.5 3.2 3.8
_03
Pump speed r/min   1500 1500 1500
Timer stroke mm   4.7 4.1 5.3
_04
Pump speed r/min   2125 2125 2125
Timer stroke mm   7.6 7 8.2
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   28.2 27.2 29.2
Timer stroke TA mm   2.7 2.5 2.9
Basic   *
_02
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   28.2 26.7 29.7
Timer stroke TA mm   2.7 2.4 3
_03
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   18.1 16.6 19.6
Timer stroke TA mm   1.5 0.8 2.2
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.5 1.4 1.6
Control lever angle alpha deg.   30 28 32
Control lever angle beta deg.   45 40 50

Test data Ex:

0000001801 M-CSD ADJUSTMENT

Test data 104748-0153
M-CSD adjustment 1. Fixing the M-CSD (1)At roller holder advance angle a adjust the lever shaft ball pin so that it contacts the roller holder. (2)At this time, adjust the position of the M-CSD lever (A) using adjusting screw (C) so that the clearance between the M-CSD lever (A) and the stopper (B) becomes L1. Then fix using nut (D). TT 2. M-FICD adjustment (1)Move the CSD lever (A) through its full stroke. (2)Adjust screw (E) so that the control lever (G)'s position is b (the clearance between the control lever and the idling set screw is L2). Then fix using the nut (F). TT Pump speed NE H = from idle to position b
----------
L1=0.5+2mm L2=4.8+-1mm a=0deg b=7deg T=6~9N-m(0.6~0.9kgf-m)
----------
L1=0.5+2mm L2=4.8+-1mm T=6~9N-m(0.6~0.9kgf-m) b=7deg




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Group cross 104748-0153 ZEXEL

Mazda 

 
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R2
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R2

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