104746-6591 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047466591 8971918611

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104746-6591 1047466591

ISUZU 8971918611 8971918611

Cross reference number

ZEXEL 104746-6591 1047466591

ISUZU 8971918611 8971918611

Zexel num

Bosch num

Firm num

Name

104746-6591
104746-5082

8971918611 ISUZU

INJECTION-PUMP ASSEMBLY
4JA1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1225 1225 1225

Average injection quantity mm3/st. 58.1 57.6 58.6

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 33.1 29.6 36.6

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 44.2 40.7 47.7

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1225 1225 1225

Average injection quantity mm3/st. 58.1 57.1 59.1

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1900 1900 1900

Average injection quantity mm3/st. 64.3 60.3 68.3

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 33.6 30.6 36.6

Difference in delivery mm3/st. 6.5

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 33.6 30.6 36.6

Difference in delivery mm3/st. 6.5

Basic *

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 8 6 10

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 8 6 10

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 60 100

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 60 100

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1500 1500 1500

Overflow quantity cm3/min 630 500 760

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1500 1500 1500

Pressure kPa 412 392 432

Pressure kgf/cm2 4.2 4 4.4

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1500 1500 1500

Pressure kPa 412 392 432

Pressure kgf/cm2 4.2 4 4.4

Basic *

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1500 1500 1500

Timer stroke mm 2.7 2.5 2.9

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1000 1000 1000

Timer stroke mm 0.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 1500 1500 1500

Timer stroke mm 2.7 2.5 2.9

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1700 1700 1700

Timer stroke mm 3.9 3.5 4.3

Oil temperature degC 50 48 52

_05

Pump speed r/min 2050 2050 2050

Timer stroke mm 5.3 5 5.7

Oil temperature degC 52 50 54

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.1 3 3.2

KF dimension mm 5.5 5.4 5.6

MS dimension mm 0.8 0.7 0.9

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 18 14 22

Control lever angle beta deg. 35 30 40

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

A:Adjusting point B:Confirmation point C:Lever position Vi:Applied voltage V:Output voltage C1:Idle C2:Full speed
----------

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V1=1.2+-0.03V V2=(7.03+-0.86)V V3=10V V4=10V

0000001901 V-FICD ADJUSTMENT

Adjustment of the V-FICD 1. After installing the V-FICD, apply P1 (kPa) {P2 (mmHg)} to the actuator and confirm that it moves through its full stroke. 2. After release, confirm that the clearance between (A) and (B) is L (mm).
----------
L=1+1(mm) P1=-53.3(kPa) P2=-400(mmHg)
----------
L=1+1(mm)

0000002001 A/T PLATE ADJUSTMENT

A/T plate adjustment Adjust the A/T plate (A) so that (A)(C) - (A)(B) = L3 when the control lever is moved from the idle position (B) to the full speed position (C), then fix. (B) Idle position (C) Full
----------
L3=34+-1mm
----------
L1=41mm L2=173.2mm SW=SW8 T=3.4~4.9N-m(0.35~0.5kgf-m)