104746-6310 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047466310 8971604620

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104746-6310 1047466310

ISUZU 8971604620 8971604620

Cross reference number

ZEXEL 104746-6310 1047466310

ISUZU 8971604620 8971604620

Zexel num

Bosch num

Firm num

Name

104746-6310
104746-6311

8971604620 ISUZU

INJECTION-PUMP ASSEMBLY
4JB1-T * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 750 750 750

Boost pressure kPa 33.3 32 34.6

Boost pressure mmHg 250 240 260

Average injection quantity mm3/st. 46.9 46.4 47.4

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Average injection quantity mm3/st. 61.6 61.1 62.1

Difference in delivery mm3/st. 5.5

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_03

Pump speed r/min 500 500 500

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 37 33 41

Oil temperature degC 48 46 50

Injection timing adjustment_04

Pump speed r/min 750 750 750

Boost pressure kPa 33.3 32 34.6

Boost pressure mmHg 250 240 260

Average injection quantity mm3/st. 46.9 45.9 47.9

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_05

Pump speed r/min 1150 1150 1150

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Average injection quantity mm3/st. 60.7 57.2 64.2

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1250 1250 1250

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Average injection quantity mm3/st. 61.6 60.6 62.6

Difference in delivery mm3/st. 5.5

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_07

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 54.7 51.2 58.2

Oil temperature degC 50 48 52

Injection timing adjustment_08

Pump speed r/min 1900 1900 1900

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Average injection quantity mm3/st. 65.6 61.6 69.6

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2100 2100 2100

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Average injection quantity mm3/st. 24.8 21.8 27.8

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2100 2100 2100

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Average injection quantity mm3/st. 24.8 21.8 27.8

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 9 7 11

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 9 7 11

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 60 60 100

Basic *

Oil temperature degC 48 46 50

Remarks
IDLE

Timer adjustment_02

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 60 60 100

Oil temperature degC 48 46 50

Remarks
IDLE

Speed control lever angle

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at full-load position

0000000901

Pump speed r/min 1900 1900 1900

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Overflow quantity cm3/min 580 450 710

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1900 1900 1900

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Pressure with S/T OFF kPa 618 598 638

Pressure with S/T OFF kgf/cm2 6.3 6.1 6.5

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_02

Pump speed r/min 1900 1900 1900

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Pressure with S/T OFF kPa 618 598 638

Pressure with S/T OFF kgf/cm2 6.3 6.1 6.5

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

0000001101

Pump speed r/min 1900 1900 1900

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Timer stroke with S/T OFF mm 3.7 3.5 3.9

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 750 750 750

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Timer stroke with S/T ON mm 0.5 0.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 1600 1600 1600

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Timer stroke with S/T OFF mm 1.8 1.4 2.2

Oil temperature degC 50 48 52

_04

Pump speed r/min 1900 1900 1900

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Timer stroke with S/T OFF mm 3.7 3.5 3.9

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_05

Pump speed r/min 2400 2400 2400

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Timer stroke with S/T OFF mm 7 6.7 7.4

Oil temperature degC 52 50 54

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.1 3 3.2

KF dimension mm 5.5 5.4 5.6

MS dimension mm 0.7 0.6 0.8

BCS stroke mm 1.5 1.4 1.6

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 18 14 22

Control lever angle beta deg. 37 32 42

Test data Ex:

0000001801 V-FICD ADJUSTMENT

Adjustment of the V-FICD 1. Adjust the actuator rod to obtain S1. 2. Apply negative pressure P1 (P2) to the actuator and confirm that it moves through its full stroke. (A) Control lever
----------
S1=1+1mm P1=-53.3kPa P2=-400mmHg
----------
S1=1+1mm

Have questions with 104746-6310?

Group cross 104746-6310 ZEXEL

Isuzu

104746-6300

9 460 611 034

8971491590

INJECTION-PUMP ASSEMBLY
D201-03

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8971604620

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9 460 611 374

8971604621

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104746-6320

9 460 611 712

8971611760

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4JA1

104746-6330

9 460 613 307

8971714400

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104746-6340

9 460 611 452

8971741030

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4JB1-TC

104746-6350

9 460 611 360

8971385273

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D201-02

104746-6360

104746-6361

9 460 611 453

8971725350

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104746-6361

9 460 613 970

8971725351

INJECTION-PUMP ASSEMBLY
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104746-6370

9 460 611 454

8971725360

INJECTION-PUMP ASSEMBLY
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104746-6380

9 460 611 455

8971730740

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104746-6390

104746-6391

9 460 611 456

INJECTION-PUMP ASSEMBLY

104746-6391

104746-6392

9 460 611 499

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Isuzu

104746-6392

9 460 614 602

8971770360

INJECTION-PUMP ASSEMBLY
4JG2