104742-3021 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047423021 32a6527330


104742-3021 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104742-3021 1047423021
MITSUBISHI-HEAV 32A6527330 32a6527330

Cross reference number

ZEXEL 104742-3021 1047423021
MITSUBISHI-HEAV 32A6527330 32a6527330


Zexel num
Bosch num
Firm num
Name
104742-3021 
104742-3022 
 
32A6527330  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S4S-DT *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
(Solenoid timer adjustment condition)
With S/T O-ring; S/T OFF.
  OFF
Timer measuring device installation position
Low pressure side
  LOW PRESSURE SIDE
Injection timing adjustment
Pump speed r/min   900 900 900
Boost pressure kPa   33.3 32 34.6
Boost pressure mmHg   250 240 260
Average injection quantity mm3/st.   109.3 108.8 109.8
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_02
Pump speed r/min   900 900 900
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   116.2 115.7 116.7
Difference in delivery mm3/st.   11
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_03
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   77.8 70.8 84.8
Oil temperature degC   48 46 50
Injection timing adjustment_04
Pump speed r/min   900 900 900
Boost pressure kPa   33.3 32 34.6
Boost pressure mmHg   250 240 260
Average injection quantity mm3/st.   109.3 106.8 111.8
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_05
Pump speed r/min   900 900 900
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   116.2 113.7 118.7
Difference in delivery mm3/st.   11.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_06
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   125.3 119.8 130.8
Oil temperature degC   50 48 52
Injection timing adjustment_07
Pump speed r/min   1250 1250 1250
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   123.7 118.2 129.2
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   1425 1425 1425
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   5
Basic   *
Oil temperature degC   50 48 52
Injection quantity adjustment_02
Pump speed r/min   1425 1425 1425
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   6.5
Basic   *
Oil temperature degC   50 48 52
Injection quantity adjustment_03
Pump speed r/min   1300 1300 1300
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   115.4 115.4
Oil temperature degC   50 48 52
Remarks
(check)
 
Governor adjustment
Pump speed r/min   525 525 525
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   7.2 5.2 9.2
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   50 48 52
Governor adjustment_02
Pump speed r/min   525 525 525
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   7.2 4.7 9.7
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   103 78 128
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   103 78 128
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   525 525 525
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   50 48 52
Remarks
Magnet OFF at idling position
 
Speed control lever angle_02
Pump speed r/min   525 525 525
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   50 48 52
Remarks
Magnet ON at idling position and stop lever operate
 
0000000901
Pump speed r/min   1250 1250 1250
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Overflow quantity with S/T ON cm3/min   540 410 670
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1250 1250 1250
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Pressure with S/T ON kPa   736 687 785
Pressure with S/T ON kgf/cm2   7.5 7 8
Pressure with S/T OFF kPa   539 519 559
Pressure with S/T OFF kgf/cm2   5.5 5.3 5.7
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
Stop lever angle_02
Pump speed r/min   900 900 900
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Pressure with S/T OFF kPa   392 343 441
Pressure with S/T OFF kgf/cm2   4 3.5 4.5
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Pressure with S/T OFF kPa   490 441 539
Pressure with S/T OFF kgf/cm2   5 4.5 5.5
Oil temperature degC   50 48 52
Stop lever angle_04
Pump speed r/min   1250 1250 1250
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Pressure with S/T ON kPa   736 677 795
Pressure with S/T ON kgf/cm2   7.5 6.9 8.1
Pressure with S/T OFF kPa   539 510 568
Pressure with S/T OFF kgf/cm2   5.5 5.2 5.8
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
0000001101
Pump speed r/min   1250 1250 1250
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T ON mm   4.2 3.7 4.7
Timer stroke with S/T OFF mm   2.5 2.3 2.7
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_02
Pump speed r/min   900 900 900
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T OFF mm   0.9 0.2 1.6
Oil temperature degC   50 48 52
_03
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T OFF mm   2 1.4 2.6
Oil temperature degC   50 48 52
_04
Pump speed r/min   1250 1250 1250
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T ON mm   4.2 3.5 4.9
Timer stroke with S/T OFF mm   2.5 2.1 2.9
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1250 1250 1250
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   99 97 101
Timer stroke TA mm   0 0 0.3
Timer stroke variation dT mm   2.5 2.5 2.5
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   116 114 118
Timer stroke TA mm   2.3 2.3
Timer stroke variation dT mm   0.2 0.2 0.2
Oil temperature degC   50 48 52
Remarks
(check)
 
_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   99 96.5 101.5
Timer stroke TA mm   0 0 0.5
Timer stroke variation dT mm   2.5 2.5 2.5
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1250 1250 1250
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   15 12.5 17.5
Timer stroke TA mm   3.1 2.3 3.9
Timer stroke variation dT mm   1.1 1.1 1.1
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.1 3 3.2
KF dimension mm   5.5 5.4 5.6
MS dimension mm   0.6 0.5 0.7
BCS stroke mm   1.6 1.5 1.7
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   16 12 20
Control lever angle beta deg.   29 24 34

Test data Ex:

0000001801 TAMPER PROOF

Test data 104742-3021
Tamperproof installation procedure A:Position of break B:Rubber vibration damper C:Nut D:Cap E:Nut F:Nut G:Cap L1:Inspection dimension Fig. 1 Regulating valve seal 1) Target breaking torque T1 2) Maximum allowable breaking torque T2 3) Because the cap and the regulating valve are fixed using the MEC process, the bolt cannot be loosened after the bolt has been broken. Fig.2 Full load adjusting screw 1) Confirm the position of the rubber vibration damper (B) and then tighten nut (C) to the torque T3. Fig. 3 Maximum speed adjusting screw 1) Tighten nut (E) to the torque T4. 2) To prevent nut (E) from turning together, fix (E) using the tool, then tighten nut (F) to torque T4.
----------
L1=23~28mm T1=5~6.9N-m(0.5~0.69kgf-m) T2=9N-m(0.9kgf-m) T3=7~9N-m(0.7~0.9kgf-m) T4=6~9N-m(0.6~0.9kgf-m)
----------
L1=23~28mm




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