104742-3011 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047423011 32a6527320

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104742-3011 1047423011

MITSUBISHI-HEAV 32A6527320 32a6527320

Cross reference number

ZEXEL 104742-3011 1047423011

MITSUBISHI-HEAV 32A6527320 32a6527320

Zexel num

Bosch num

Firm num

Name

104742-3011

32A6527320 MITSUBISHI-HEAV

INJECTION-PUMP ASSEMBLY
S4S-DT

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

(Solenoid timer adjustment condition)
With S/T O-ring; S/T OFF. OFF

Timer measuring device installation position
Low pressure side LOW PRESSURE SIDE

Injection timing adjustment

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 120.7 120.2 121.2

Difference in delivery mm3/st. 11

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 78.2 71.7 84.7

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 120.7 118.2 123.2

Difference in delivery mm3/st. 11.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 123.9 118.4 129.4

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 120.1 114.6 125.6

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 1425 1425 1425

Average injection quantity mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_02

Pump speed r/min 1425 1425 1425

Average injection quantity mm3/st. 6.5

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_03

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 111 111

Oil temperature degC 50 48 52

Remarks
(check)

Governor adjustment

Pump speed r/min 595 595 595

Average injection quantity mm3/st. 6 4 8

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Governor adjustment_02

Pump speed r/min 595 595 595

Average injection quantity mm3/st. 6 3.5 8.5

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 100 75 125

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 100 75 125

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 595 595 595

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 50 48 52

Remarks
Magnet OFF at idling position

Speed control lever angle_02

Pump speed r/min 595 595 595

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 50 48 52

Remarks
Magnet ON at idling position and stop lever operate

0000000901

Pump speed r/min 1250 1250 1250

Overflow quantity with S/T ON cm3/min 540 410 670

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1250 1250 1250

Pressure with S/T ON kPa 696 647 745

Pressure with S/T ON kgf/cm2 7.1 6.6 7.6

Pressure with S/T OFF kPa 530 510 550

Pressure with S/T OFF kgf/cm2 5.4 5.2 5.6

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_02

Pump speed r/min 900 900 900

Pressure with S/T OFF kPa 402 353 451

Pressure with S/T OFF kgf/cm2 4.1 3.6 4.6

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1100 1100 1100

Pressure with S/T OFF kPa 481 432 530

Pressure with S/T OFF kgf/cm2 4.9 4.4 5.4

Oil temperature degC 50 48 52

Stop lever angle_04

Pump speed r/min 1250 1250 1250

Pressure with S/T ON kPa 696 637 755

Pressure with S/T ON kgf/cm2 7.1 6.5 7.7

Pressure with S/T OFF kPa 530 501 559

Pressure with S/T OFF kgf/cm2 5.4 5.1 5.7

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

0000001101

Pump speed r/min 1250 1250 1250

Timer stroke with S/T ON mm 4.9 4.4 5.3

Timer stroke with S/T OFF mm 3.3 3.1 3.5

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 900 900 900

Timer stroke with S/T OFF mm 0.9 0.2 1.6

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Timer stroke with S/T OFF mm 2.4 1.8 3

Oil temperature degC 50 48 52

_04

Pump speed r/min 1250 1250 1250

Timer stroke with S/T ON mm 4.9 4.4 5.3

Timer stroke with S/T OFF mm 3.3 2.9 3.7

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 95 93 97

Timer stroke TA mm 0 0 0.3

Timer stroke variation dT mm 3.3 3.3 3.3

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 112 110 114

Timer stroke TA mm 3.1 3.1

Timer stroke variation dT mm 0.2 0.2 0.2

Oil temperature degC 50 48 52

Remarks
(check)

_03

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 95 92.5 97.5

Timer stroke TA mm 0 0 0.5

Timer stroke variation dT mm 3.3 3.3 3.3

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 15 12.5 17.5

Timer stroke TA mm 4.2 3.4 5

Timer stroke variation dT mm 0.9 0.9 0.9

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.1 3 3.2

KF dimension mm 5.5 5.4 5.6

MS dimension mm 0.6 0.5 0.7

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 16 12 20

Control lever angle beta deg. 30 25 35

Test data Ex:

0000001801 W-CSD ADJUSTMENT

Adjustment of the W-CSD Adjustment of the timer advance angle 1. Determine the timer advance angle using the graph (graph TA). 2. Adjust with the screw (A) so that the timer advance angle determined in item 1 is obtained. X:Temperature t (deg C) Y:Timer stroke TA (mm) (S) Cold advance (R) Cooling water temperature (deg C) (T) Timer piston stroke (mm) (B) Standard point
----------
TA=-0.0526t+3.44(-3<=t)
----------
a=20degC b=-3degC c=2.4+-0.4mm d=3.6+-0.6mm

0000001901 TAMPER PROOF

Tamperproof installation procedure A:Position of break B:Rubber vibration damper C:Nut D:Cap E:Nut F:Nut G:Cap L1:Inspection dimension Fig. 1 Regulating valve seal 1) Target breaking torque T1 2) Maximum allowable breaking torque T2 3) Because the cap and the regulating valve are fixed using the MEC process, the bolt cannot be loosened after the bolt has been broken. Fig.2 Full load adjusting screw 1) Confirm the position of the rubber vibration damper (B) and then tighten nut (C) to the torque T3. Fig. 3 Maximum speed adjusting screw 1) Tighten nut (E) to the torque T4. 2) To prevent nut (E) from turning together, fix (E) using the tool, then tighten nut (F) to torque T4.
----------
L1=23~28mm T1=5~6.9N-m(0.5~0.69kgf-m) T2=9N-m(0.9kgf-m) T3=7~9N-m(0.7~0.9kgf-m) T4=6~9N-m(0.6~0.9kgf-m)
----------
L1=23~28mm