104742-1391 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047421391

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Information injection-pump assembly

ZEXEL 104742-1391 1047421391

Cross reference number

ZEXEL 104742-1391 1047421391

Zexel num

Bosch num

Firm num

Name

104742-1391

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Boost pressure kPa -46.7 -48 -45.4

Boost pressure mmHg -350 -360 -340

Average injection quantity mm3/st. 46.5 46 47

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Boost pressure kPa -46.7 -48 -45.4

Boost pressure mmHg -350 -360 -340

Average injection quantity mm3/st. 32.3 28.3 36.3

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 600 600 600

Boost pressure kPa -46.7 -48 -45.4

Boost pressure mmHg -350 -360 -340

Average injection quantity mm3/st. 33 30.5 35.5

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1000 1000 1000

Boost pressure kPa -46.7 -48 -45.4

Boost pressure mmHg -350 -360 -340

Average injection quantity mm3/st. 46.5 45.5 47.5

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1000 1000 1000

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 33.5 30.5 36.5

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1400 1400 1400

Boost pressure kPa -46.7 -48 -45.4

Boost pressure mmHg -350 -360 -340

Average injection quantity mm3/st. 55.2 52.2 58.2

Oil temperature degC 50 48 52

Injection timing adjustment_07

Pump speed r/min 1800 1800 1800

Boost pressure kPa -46.7 -48 -45.4

Boost pressure mmHg -350 -360 -340

Average injection quantity mm3/st. 60.2 55.7 64.7

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2100 2100 2100

Boost pressure kPa -46.7 -48 -45.4

Boost pressure mmHg -350 -360 -340

Average injection quantity mm3/st. 17.4 14.4 20.4

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2300 2300 2300

Boost pressure kPa -46.7 -48 -45.4

Boost pressure mmHg -350 -360 -340

Average injection quantity mm3/st. 5

Oil temperature degC 52 50 54

Injection quantity adjustment_03

Pump speed r/min 2100 2100 2100

Boost pressure kPa -46.7 -48 -45.4

Boost pressure mmHg -350 -360 -340

Average injection quantity mm3/st. 17.4 14.4 20.4

Difference in delivery mm3/st. 4

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 385 385 385

Boost pressure kPa -46.7 -48 -45.4

Boost pressure mmHg -350 -360 -340

Average injection quantity mm3/st. 8.9 6.9 10.9

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 385 385 385

Boost pressure kPa -46.7 -48 -45.4

Boost pressure mmHg -350 -360 -340

Average injection quantity mm3/st. 8.9 6.9 10.9

Difference in delivery mm3/st. 2

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 60 60 100

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 80 60 100

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 385 385 385

Boost pressure kPa -46.7 -48 -45.4

Boost pressure mmHg -350 -360 -340

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 900 900 900

Boost pressure kPa -46.7 -48 -45.4

Boost pressure mmHg -350 -360 -340

Overflow quantity with S/T ON cm3/min 530 330 730

Overflow quantity with S/T OFF cm3/min 480 280 680

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1600 1600 1600

Boost pressure kPa -46.7 -48 -45.4

Boost pressure mmHg -350 -360 -340

Pressure with S/T OFF kPa 471 442 500

Pressure with S/T OFF kgf/cm2 4.8 4.5 5.1

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1600 1600 1600

Boost pressure kPa -46.7 -48 -45.4

Boost pressure mmHg -350 -360 -340

Pressure with S/T OFF kPa 471 442 500

Pressure with S/T OFF kgf/cm2 4.8 4.5 5.1

Basic *

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1600 1600 1600

Boost pressure kPa -46.7 -48 -45.4

Boost pressure mmHg -350 -360 -340

Timer stroke with S/T OFF mm 3.4 3.1 3.7

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 900 900 900

Boost pressure kPa -46.7 -48 -45.4

Boost pressure mmHg -350 -360 -340

Timer stroke with S/T ON mm 0.5 0.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 1440 1440 1440

Boost pressure kPa -46.7 -48 -45.4

Boost pressure mmHg -350 -360 -340

Timer stroke with S/T OFF mm 0.5

Oil temperature degC 50 48 52

_04

Pump speed r/min 1600 1600 1600

Boost pressure kPa -46.7 -48 -45.4

Boost pressure mmHg -350 -360 -340

Timer stroke with S/T OFF mm 3.4 3 3.8

Basic *

Oil temperature degC 50 48 52

_05

Pump speed r/min 1800 1800 1800

Boost pressure kPa -46.7 -48 -45.4

Boost pressure mmHg -350 -360 -340

Timer stroke with S/T OFF mm 7.4 6.7 7.8

Oil temperature degC 50 48 52

_06

Pump speed r/min 1850 1850 1850

Boost pressure kPa -46.7 -48 -45.4

Boost pressure mmHg -350 -360 -340

Timer stroke with S/T OFF mm 7.4 7.1 7.8

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.1 3 3.2

KF dimension mm 5.5 5.4 5.6

MS dimension mm 0.4 0.3 0.5

Decrease stroke mm 2.2 2 2.4

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 18 14 22

Control lever angle beta deg. 31 26 36

Test data Ex:

0000001801 V-FICD ADJUSTMENT

Adjustment of the V-FICD 1. Adjust the actuator rod to obtain S1. 2. Apply negative pressure P1 to the actuator and confirm the full stroke. (A) Control lever
----------
S1=1+1mm P1=-53.3kPa(-400mmHg)
----------
S1=1+1mm

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