Rating:
Information injection-pump assembly
ZEXEL
104742-1330
1047421330
ISUZU
8970134571
8970134571
Cross reference number
ZEXEL
104742-1330
1047421330
ISUZU
8970134571
8970134571
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105780-0060
Bosch type code
NP-DN0SD1510
Nozzle holder
105780-2150
Opening pressure
MPa
13
13
13.3
Opening pressure
kgf/cm2
133
133
136
Injection pipe
157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450
Inside diameter - outside diameter - length (mm) mm 2-6-450
Joint assembly
157641-4720
Tube assembly
157641-4020
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
49.8
49.3
50.3
Difference in delivery
mm3/st.
4
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_02
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
37.5
37.5
37.5
Oil temperature
degC
48
46
50
Injection timing adjustment_03
Pump speed
r/min
600
600
600
Average injection quantity
mm3/st.
39.4
39.4
39.4
Oil temperature
degC
50
48
52
Injection timing adjustment_04
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
49.8
48.8
50.8
Difference in delivery
mm3/st.
4
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_05
Pump speed
r/min
1400
1400
1400
Average injection quantity
mm3/st.
56.4
56.4
56.4
Oil temperature
degC
50
48
52
Injection timing adjustment_06
Pump speed
r/min
1800
1800
1800
Average injection quantity
mm3/st.
59.3
59.3
59.3
Oil temperature
degC
50
48
52
Injection quantity adjustment
Pump speed
r/min
2100
2100
2100
Average injection quantity
mm3/st.
14.9
11.9
17.9
Difference in delivery
mm3/st.
4
Basic
*
Oil temperature
degC
52
50
54
Injection quantity adjustment_02
Pump speed
r/min
2300
2300
2300
Average injection quantity
mm3/st.
5
Oil temperature
degC
52
50
54
Injection quantity adjustment_03
Pump speed
r/min
2100
2100
2100
Average injection quantity
mm3/st.
14.9
11.9
17.9
Difference in delivery
mm3/st.
4
Oil temperature
degC
52
50
54
Governor adjustment
Pump speed
r/min
385
385
385
Average injection quantity
mm3/st.
5.9
3.9
7.9
Difference in delivery
mm3/st.
2
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_02
Pump speed
r/min
385
385
385
Average injection quantity
mm3/st.
5.9
3.9
7.9
Difference in delivery
mm3/st.
2
Oil temperature
degC
48
46
50
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
60
60
100
Basic
*
Oil temperature
degC
48
46
50
Remarks
Full
Full
Timer adjustment_02
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
80
60
100
Oil temperature
degC
48
46
50
Speed control lever angle
Pump speed
r/min
385
385
385
Average injection quantity
mm3/st.
0
0
0
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
900
900
900
Overflow quantity with S/T ON
cm3/min
530
400
660
Overflow quantity with S/T OFF
cm3/min
530
400
660
Oil temperature
degC
50
48
52
Stop lever angle
Pump speed
r/min
1600
1600
1600
Pressure with S/T OFF
kPa
539
510
568
Pressure with S/T OFF
kgf/cm2
5.5
5.2
5.8
Basic
*
Oil temperature
degC
50
48
52
Stop lever angle_02
Pump speed
r/min
1600
1600
1600
Pressure with S/T OFF
kPa
539
510
568
Pressure with S/T OFF
kgf/cm2
5.5
5.2
5.8
Basic
*
Oil temperature
degC
50
48
52
0000001101
Pump speed
r/min
1600
1600
1600
Timer stroke with S/T OFF
mm
5.5
5.3
5.7
Basic
*
Oil temperature
degC
50
48
52
_02
Pump speed
r/min
700
700
700
Timer stroke with S/T ON
mm
0.5
0.5
Oil temperature
degC
50
48
52
_03
Pump speed
r/min
1400
1400
1400
Timer stroke with S/T OFF
mm
1.7
1.3
2.1
Oil temperature
degC
50
48
52
_04
Pump speed
r/min
1600
1600
1600
Timer stroke with S/T OFF
mm
5.5
5.3
5.7
Basic
*
Oil temperature
degC
50
48
52
_05
Pump speed
r/min
1800
1800
1800
Timer stroke with S/T OFF
mm
7.4
7.1
7.8
Oil temperature
degC
50
48
52
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
Timing setting
K dimension
mm
2.8
2.7
2.9
KF dimension
mm
5
4.9
5.1
MS dimension
mm
0.8
0.7
0.9
Pre-stroke
mm
0.45
0.43
0.47
Control lever angle alpha
deg.
18
14
22
Control lever angle beta
deg.
31
26
36
Test data Ex:
0000001801 MICROSWITCH ADJUSTMENT
Microswitch adjustment
(1)Insert a shim thickness t between the control lever and the full stopper screw and fix the control lever.
(2)Move the microswitch adjusting plate in the direction of the arrow and fix the plate where the switch turns from ON to OFF.
(3)After adjusting the microswitch, the distance between the plate and the roller at idle must not exceed L.
(4)The plate must be adjusted to a position where the microswitch turns from ON to OFF.
(5)Insert shim at FULL side.
A:Idle position
B:Plate
----------
t=1.3+-0.3mm L=2.5mm
----------
T=2.0~2.9N-m(0.2~0.3kgf-m) L=2.5--mm t=1.3+-0.3mm
----------
t=1.3+-0.3mm L=2.5mm
----------
T=2.0~2.9N-m(0.2~0.3kgf-m) L=2.5--mm t=1.3+-0.3mm
0000001901 V-FICD ADJUSTMENT
Adjustment of the V-FICD
1. Adjust to obtain S.
2. Set at L when negative pressure P1 is applied to the actuator.
To adjust the stroke adjust the actuator's stroke adjusting screw (C).
(A) Control lever
(B) Lock nut (Tightening torque T)
(C) Stroke adjusting screw
----------
S=1+1mm L=1.6+-0.2mm P1=-53.0kPa(-400mmHg) T=1.2~1.5N-m(0.12~0.15kgf-m)
----------
S=1+1mm L=1.6+-0.2mm T=1.2~1.5N-m(0.12~0.15kgf-m)
----------
S=1+1mm L=1.6+-0.2mm P1=-53.0kPa(-400mmHg) T=1.2~1.5N-m(0.12~0.15kgf-m)
----------
S=1+1mm L=1.6+-0.2mm T=1.2~1.5N-m(0.12~0.15kgf-m)