104741-7082 ZEXEL 9 460 613 498 BOSCH INJECTION-PUMP ASSEMBLY 9460613498 1047417082

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 460 613 498 9460613498

ZEXEL 104741-7082 1047417082

Cross reference number

BOSCH 9 460 613 498 9460613498

ZEXEL 104741-7082 1047417082

Zexel num

Bosch num

Firm num

Name

104741-7082
104741-7083

9 460 613 498

INJECTION-PUMP ASSEMBLY
* K 11CJ VE4 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 50 49.5 50.5

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 48 46 50

Injection timing adjustment_02

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 50.6 47.1 54.1

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 50 49 51

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 48 46 50

Injection timing adjustment_04

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 58.7 55.7 61.7

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 63.8 60.3 67.3

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 1225 1225 1225

Average injection quantity mm3/st. 12 8 16

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_02

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 3

Oil temperature degC 50 48 52

Injection quantity adjustment_03

Pump speed r/min 1225 1225 1225

Average injection quantity mm3/st. 12 7.5 16.5

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Governor adjustment

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 8.7 6.7 10.7

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 3

Oil temperature degC 48 46 50

Governor adjustment_03

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 8.7 6.2 11.2

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 77.6 72.6 82.6

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 77.6 72.6 82.6

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1100 1100 1100

Overflow quantity cm3/min 340 210 470

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1100 1100 1100

Pressure kPa 324 304 344

Pressure kgf/cm2 3.3 3.1 3.5

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1100 1100 1100

Pressure kPa 324 295 353

Pressure kgf/cm2 3.3 3 3.6

Basic *

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1100 1100 1100

Timer stroke mm 0.9 0.7 1.1

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1000 1000 1000

Timer stroke mm 0.5 0 1

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Timer stroke mm 0.9 0.6 1.2

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1200 1200 1200

Timer stroke mm 1.2 0.7 1.7

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 2.8 2.7 2.9

KF dimension mm 5 4.9 5.1

MS dimension mm 1.8 1.7 1.9

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 16 12 20

Control lever angle beta deg. 32 27 37

Test data Ex:

0000001801 STARTING I/Q ADJUSTMENT

Starting Q decrease lever adjustment Adjust using the screw (A) so that the standards are satisfied, then fix using the nut (B). Screw (B) protrusion: L (C) = Cap (D) = Stop lever
----------
L=7.4~11.1mm
----------
L=7.4~11.1mm T=6~9N-m(0.6~0.9kgf-m)