Rating:
Information injection-pump assembly
ZEXEL
104741-6830
1047416830
ISUZU
8970109440
8970109440
Components :
0. | INJECTION-PUMP ASSEMBLY | 104741-6830 |
1. | _ | |
2. | FUEL INJECTION PUMP | 104641-6352 |
3. | NUMBER PLATE | 146919-6300 |
4. | _ | 146672-1720 |
5. | CAPSULE | |
6. | ADJUSTING DEVICE | 146679-0820 |
7. | NOZZLE AND HOLDER ASSY | 105118-7042 |
8. | Nozzle and Holder | 8-94328-090-2 |
9. | Open Pre:MPa(Kqf/cm2) | 16.7{170}/19.1{195} |
10. | NOZZLE-HOLDER | 105048-2031 |
11. | NOZZLE | 105017-0820 |
Scheme ###:
1/6. | [1] | 146601-0100 | PACKING RING |
6. | [1] | 146100-0520 | SUPPLY PUMP D20 SNT |
9. | [1] | 146103-0000 | COVER |
10. | [2] | 139104-0000 | FLAT-HEAD SCREW |
12/1. | [1] | 146200-0300 | DRIVE SHAFT |
12/2. | [1] | 146201-0000 | WOODRUFF KEY |
12/3. | [2] | 146202-0001 | DAMPER |
12/4. | [1] | 146203-0000 | TOOTHED GEAR |
17. | [1] | 146204-0000 | PLAIN WASHER |
20. | [1] | 146210-1720 | ROLLER SET |
24. | [1] | 146303-0000 | BEARING PIN |
25. | [1] | 146304-0000 | BEARING PIN |
26. | [1] | 146305-0000 | CLAMPING BAND |
27. | [1] | 146205-0000 | SLOTTED WASHER |
29. | [1] | 146220-0420 | CAM PLATE '04'SK3196 |
30. | [1] | 146600-0800 | O-RING |
31. | [1] | 146300-1700 | PUMP PLUNGER ' 17' 5-10 |
32. | [1] | 146301-0200 | SLIDING PIECE |
33. | [1] | 146603-0700 | SHIM |
34. | [1] | 146302-6000 | COMPRESSION SPRING K=1.4 |
34B. | [1] | 146302-5900 | COMPRESSION SPRING K=1.2 |
35/1. | [1] | 146603-0700 | SHIM |
35/1. | [1] | 146603-0800 | SHIM |
35/1. | [1] | 146603-0900 | SHIM |
35/1. | [1] | 146603-1000 | SHIM |
35/1. | [1] | 146603-1100 | SHIM |
35/1. | [1] | 146603-3600 | SHIM |
36. | [1] | 146600-0800 | O-RING |
37. | [1] | 146310-1300 | COVER |
38. | [2] | 146620-6300 | BLEEDER SCREW TIMER C/R |
39. | [1] | 146310-0100 | COVER |
40. | [2] | 146620-5000 | BLEEDER SCREW |
43. | [1] | 146230-0000 | SHIM |
44. | [1] | 146230-0100 | PLAIN WASHER |
45. | [1] | 146231-0000 | SLOTTED WASHER |
47. | [2] | 146233-0000 | SLOTTED WASHER |
48/1. | [1] | 146603-0000 | SHIM |
48/1. | [1] | 146603-0100 | SHIM |
48/1. | [1] | 146603-0200 | SHIM |
48/1. | [1] | 146603-0300 | SHIM |
48/1. | [1] | 146603-0400 | SHIM |
48/1. | [1] | 146603-0500 | SHIM |
48/1. | [1] | 146603-0600 | SHIM |
48/1. | [1] | 146690-1400 | SHIM |
48/1. | [1] | 146690-1500 | SHIM |
48/1. | [1] | 146690-1600 | SHIM |
48/1. | [1] | 146690-1700 | SHIM |
48/1. | [1] | 146690-1800 | SHIM |
48/1. | [1] | 146690-1900 | SHIM |
49. | [2] | 146234-0120 | GUIDE PIN |
50. | [1] | 146402-2520 | HYDRAULIC HEAD D11 2X4.0 A0 |
50. | [1] | 146402-2520 | HYDRAULIC HEAD D11 2X4.0 A0 |
50. | [1] | 146402-2520 | HYDRAULIC HEAD D11 2X4.0 A0 |
51. | [1] | 146600-0000 | O-RING |
52/1. | [1] | 146420-0000 | SHIM |
52/1. | [1] | 146420-0100 | SHIM |
52/1. | [1] | 146420-0200 | SHIM |
52/1. | [1] | 146420-0300 | SHIM |
52/1. | [1] | 146420-0400 | SHIM |
52/1. | [1] | 146420-0500 | SHIM |
52/1. | [1] | 146420-0600 | SHIM |
52/1. | [1] | 146420-0700 | SHIM |
52/1. | [1] | 146420-0800 | SHIM |
52/1. | [1] | 146420-0900 | SHIM |
52/1. | [1] | 146420-1000 | SHIM |
52/1. | [1] | 146420-1100 | SHIM |
52/1. | [1] | 146420-1200 | SHIM |
52/1. | [1] | 146420-1300 | SHIM |
52/1. | [1] | 146420-1400 | SHIM |
52/1. | [1] | 146420-1500 | SHIM |
52/1. | [1] | 146420-1600 | SHIM |
52/1. | [1] | 146420-1700 | SHIM |
52/1. | [1] | 146420-1800 | SHIM |
52/1. | [1] | 146420-1900 | SHIM |
52/1. | [1] | 146420-2000 | SHIM |
52/1. | [1] | 146420-2100 | SHIM |
52/1. | [1] | 146420-2200 | SHIM |
52/1. | [1] | 146420-2300 | SHIM |
52/1. | [1] | 146420-2400 | SHIM |
52/1. | [1] | 146420-2500 | SHIM |
52/1. | [1] | 146420-2600 | SHIM |
52/1. | [1] | 146420-2700 | SHIM |
52/1. | [1] | 146420-2800 | SHIM |
52/1. | [1] | 146420-2900 | SHIM |
52/1. | [1] | 146420-3000 | SHIM |
52/1. | [1] | 146420-3100 | SHIM |
52/1. | [1] | 146420-3200 | SHIM |
52/1. | [1] | 146420-3300 | SHIM |
52/1. | [1] | 146420-3400 | SHIM |
52/1. | [1] | 146420-3500 | SHIM |
52/1. | [1] | 146420-3600 | SHIM |
52/1. | [1] | 146420-3700 | SHIM |
52/1. | [1] | 146420-3800 | SHIM |
52/1. | [1] | 146420-3900 | SHIM |
52/1. | [1] | 146420-4000 | SHIM |
52/1. | [1] | 146420-4100 | SHIM |
52/1. | [1] | 146420-4200 | SHIM |
52/1. | [1] | 146420-4300 | SHIM |
52/1. | [1] | 146420-4400 | SHIM |
52/1. | [1] | 146420-4500 | SHIM |
52/1. | [1] | 146420-4600 | SHIM |
52/1. | [1] | 146420-4700 | SHIM |
52/1. | [1] | 146420-4800 | SHIM |
52/1. | [1] | 146420-4900 | SHIM |
52/1. | [1] | 146420-5000 | SHIM |
52/1. | [1] | 146420-5100 | SHIM |
52/1. | [1] | 146420-5200 | SHIM |
52/1. | [1] | 146420-5300 | SHIM |
52/1. | [1] | 146420-5400 | SHIM |
52/1. | [1] | 146420-5500 | SHIM |
52/1. | [1] | 146420-5600 | SHIM |
52/1. | [1] | 146420-5700 | SHIM |
52/1. | [1] | 146420-5800 | SHIM |
54. | [4] | 146433-0100 | GASKET |
55. | [4] | 146430-1420 | DELIVERY-VALVE ASSEMBLY 'VE15'VR45 |
56. | [4] | 146432-0200 | COMPRESSION SPRING K=1.0 |
58. | [4] | 146440-1520 | FITTING '15'D0.60 L=50 |
60. | [4] | 139106-0100 | FLAT-HEAD SCREW |
66. | [1] | 146600-0100 | O-RING |
67. | [1] | 146702-7020 | MANIFOLD-PRESSURE COMP. |
67/1. | [1] | 146805-3920 | GOVERNOR COVER 4JB1 |
67/4. | [1] | 139310-0200 | PLAIN WASHER |
67/6. | [1] | 014110-6440 | LOCKING WASHER |
67/8. | [1] | 146515-1820 | LEVER SHAFT |
67/9. | [1] | 146587-4500 | COILED SPRING |
67/10. | [1] | 146600-0200 | O-RING |
67/11. | [1] | 146602-0100 | PLAIN WASHER |
67/12. | [1] | 146540-4420 | CONTROL LEVER '044' |
67/12B. | [1] | 146540-4520 | CONTROL LEVER '045' |
67/13. | [1] | 146621-1700 | UNION NUT |
67/14. | [1] | 146621-1700 | UNION NUT |
67/15. | [1] | 146526-1800 | BLEEDER SCREW |
67/16. | [1] | 146526-3000 | BLEEDER SCREW |
67/23. | [1] | 146926-8500 | BRACKET 4JB1 |
67/24. | [2] | 139006-4500 | BLEEDER SCREW |
67/25. | [1] | 013020-6040 | UNION NUT |
67/26. | [1] | 146927-1820 | BRACKET IMC 4JB1-T |
67/31. | [1] | 146710-0800 | BUSHING |
67/32. | [1] | 146711-0000 | PLATE |
67/33. | [1] | 139218-0400 | UNION NUT |
67/34. | [1] | 146712-0700 | BEARING PIN 15.5 |
67/35. | [1] | 146621-0300 | UNION NUT |
67/36. | [1] | 146600-1400 | O-RING |
67/37. | [1] | 146710-0100 | BUSHING |
67/38. | [1] | 139506-0200 | GASKET |
67/39. | [1] | 146620-0300 | CAPSULE |
67/40. | [1] | 026512-1540 | GASKET |
67/41. | [1] | 146713-0400 | ADJUSTING PIN |
67/42. | [2] | 146714-0000 | PLATE |
67/43. | [1] | 146715-0000 | DIAPHRAGM |
67/44. | [1] | 139306-0100 | LOCKING WASHER |
67/45. | [1] | 013030-6040 | UNION NUT |
67/46. | [1] | 146716-0000 | UNION NUT |
67/47. | [1] | 146717-2600 | COILED SPRING K=1.5 L=23 |
67/48/1. | [1] | 146720-0000 | SPACER BUSHING |
67/48/1. | [1] | 146720-0100 | SPACER BUSHING |
67/48/1. | [1] | 146720-0200 | SPACER BUSHING |
67/48/1. | [1] | 146720-0300 | SPACER BUSHING |
67/48/1. | [1] | 146720-0400 | SPACER BUSHING |
67/48/1. | [1] | 146720-0500 | SPACER BUSHING |
67/48/1. | [1] | 146720-0600 | SPACER BUSHING |
67/48/1. | [1] | 146720-0700 | SPACER BUSHING |
67/48/1. | [1] | 146720-0800 | SPACER BUSHING |
67/48/1. | [1] | 146720-0900 | SPACER BUSHING |
67/48/1. | [1] | 146720-1000 | SPACER BUSHING |
67/48/1. | [1] | 146720-1100 | SPACER BUSHING |
67/48/1. | [1] | 146720-1200 | SPACER BUSHING |
67/48/1. | [1] | 146720-1300 | SPACER BUSHING |
67/48/1. | [1] | 146720-1400 | SPACER BUSHING |
67/48/1. | [1] | 146720-1500 | SPACER BUSHING |
67/48/1. | [1] | 146720-1600 | SPACER BUSHING |
67/48/1. | [1] | 146720-1700 | SPACER BUSHING |
67/48/1. | [1] | 146720-1800 | SPACER BUSHING |
67/48/1. | [1] | 146720-1900 | SPACER BUSHING |
67/48/1. | [1] | 146720-2000 | SPACER BUSHING |
67/48/1. | [1] | 146720-2100 | SPACER BUSHING |
67/48/1. | [1] | 146720-2200 | SPACER BUSHING |
67/48/1. | [1] | 146720-2300 | SPACER BUSHING |
67/48/1. | [1] | 146720-2400 | SPACER BUSHING |
67/48/1. | [1] | 146720-2500 | SPACER BUSHING |
67/48/1. | [1] | 146720-2600 | SPACER BUSHING |
67/48/1. | [1] | 146720-2700 | SPACER BUSHING |
67/48/1. | [1] | 146720-2800 | SPACER BUSHING |
67/48/1. | [1] | 146720-2900 | SPACER BUSHING |
67/48/1. | [1] | 146720-4500 | SPACER BUSHING BCS L=1.8 |
67/48/1. | [1] | 146720-4600 | SPACER BUSHING BCS L=1.9 |
67/48/1. | [1] | 146720-4700 | SPACER BUSHING BCS L=2.0 |
67/48/1. | [1] | 146720-4800 | SPACER BUSHING BCS L=2.1 |
67/48/1. | [1] | 146720-4900 | SPACER BUSHING BCS L=2.2 |
67/48/1. | [1] | 146720-5000 | SPACER BUSHING BCS L=2.3 |
67/48/1. | [1] | 146720-5100 | SPACER BUSHING BCS L=2.4 |
67/48/1. | [1] | 146720-5200 | SPACER BUSHING BCS L=2.5 |
67/48/1. | [1] | 146720-5300 | SPACER BUSHING BCS L=2.6 |
67/49. | [1] | 146721-0820 | COVER |
67/54. | [2] | 139006-4400 | BLEEDER SCREW |
67/55. | [2] | 139006-4600 | BLEEDER SCREW L=14 |
67/56. | [1] | 146723-0300 | CONTROL LEVER |
67/57. | [1] | 146712-0100 | BEARING PIN |
67/58. | [2] | 146620-0600 | CAPSULE |
67/59. | [2] | 026506-1040 | GASKET |
67/60. | [1] | 146724-0300 | ELEMENT |
67/61. | [1] | 146724-0600 | CAPSULE |
67/64. | [1] | 146927-5920 | BRACKET |
67/78. | [1] | 146600-1000 | SEAL RING |
67/98. | [1] | 139006-4500 | BLEEDER SCREW |
67/100. | [1] | 146629-6000 | BRACKET |
67/200. | [1] | 139308-0300 | PLAIN WASHER |
67/201. | [1] | 146545-3400 | THREADED PIN |
67/201B. | [1] | 146545-3500 | THREADED PIN |
67/201C. | [1] | 146545-3600 | THREADED PIN |
67/202. | [1] | 139208-0900 | UNION NUT |
67/203. | [1] | 146600-1200 | O-RING |
68. | [1] | 146513-6820 | CONTROL SHAFT R=13 S R |
69. | [1] | 139310-0200 | PLAIN WASHER |
72. | [1] | 146536-4900 | CONTROL LEVER '649' |
72B. | [1] | 146536-5000 | CONTROL LEVER '650' |
73. | [1] | 014110-6440 | LOCKING WASHER |
75. | [1] | 146621-2500 | UNION NUT |
95. | [1] | 146565-4820 | FULCRUM LEVER I=1.9 SKH5 |
104. | [2] | 146568-0000 | SLOTTED SPRING PIN |
105. | [2] | 026508-1140 | GASKET |
106. | [2] | 146588-0500 | COILED SPRING |
107. | [1] | 146569-0300 | UNION NUT |
108. | [1] | 146570-0100 | GOVERNOR SHAFT R |
109. | [1] | 146600-0400 | O-RING |
110/1. | [1] | 146571-0000 | SHIM |
110/1. | [1] | 146571-0100 | SHIM |
110/1. | [1] | 146571-0200 | SHIM |
110/1. | [1] | 146571-0300 | SHIM |
110/1. | [1] | 146571-0400 | SHIM |
110/1. | [1] | 146571-0500 | SHIM |
110/1. | [1] | 146571-0600 | SHIM |
110/1. | [1] | 146571-0700 | SHIM |
110/1. | [1] | 146571-0800 | SHIM |
111. | [1] | 146602-0600 | PLAIN WASHER |
112. | [1] | 146572-0020 | FLYWEIGHT ASSEMBLY |
114. | [1] | 146602-0500 | PLAIN WASHER |
116. | [1] | 146576-0200 | CAP |
117/1. | [1] | 146577-1800 | PLUG |
117/1. | [1] | 146577-1900 | PLUG |
117/1. | [1] | 146577-2000 | PLUG |
117/1. | [1] | 146577-2100 | PLUG |
117/1. | [1] | 146577-2200 | PLUG |
117/1. | [1] | 146577-2300 | PLUG |
117/1. | [1] | 146577-2400 | PLUG |
117/1. | [1] | 146577-2500 | PLUG |
117/1. | [1] | 146577-2600 | PLUG |
117/1. | [1] | 146577-2700 | PLUG |
117/1. | [1] | 146577-2800 | PLUG |
117/1. | [1] | 146577-2900 | PLUG |
117/1. | [1] | 146577-3000 | PLUG |
117/1. | [1] | 146577-3100 | PLUG |
117/1. | [1] | 146577-3200 | PLUG |
117/1. | [1] | 146577-3300 | PLUG |
117/1. | [1] | 146577-6700 | PLUG |
117/1. | [1] | 146577-6800 | PLUG |
117/1. | [1] | 146577-6900 | PLUG |
117/1. | [1] | 146577-7000 | PLUG |
117/1. | [1] | 146577-7100 | PLUG |
117/1. | [1] | 146577-7200 | PLUG |
117/1. | [1] | 146577-7300 | PLUG |
117/1. | [1] | 146577-7400 | PLUG |
117/1. | [1] | 146577-7500 | PLUG |
117/1. | [1] | 146577-7600 | PLUG |
117/1. | [1] | 146577-7700 | PLUG |
117/1. | [1] | 146577-7800 | PLUG |
117/1. | [1] | 146577-7900 | PLUG |
117/1. | [1] | 146577-8000 | PLUG |
117/1. | [1] | 146577-8100 | PLUG |
117/1. | [1] | 146877-0000 | PLUG |
117/1. | [1] | 146877-0100 | PLUG |
117/1. | [1] | 146877-0200 | PLUG |
117/1. | [1] | 146877-0300 | PLUG |
123. | [4] | 146620-0500 | HEX-SOCKET-HEAD CAP SCREW |
130. | [1] | 146421-0320 | CAPSULE D14 DI |
130/2. | [1] | 026508-1140 | GASKET |
130/3. | [1] | 146422-0300 | BLEEDER SCREW |
130/4. | [1] | 146600-0500 | O-RING |
133. | [1] | 146600-0600 | O-RING |
134. | [1] | 146600-0700 | O-RING |
135. | [1] | 146110-0620 | CONTROL VALVE '06'2XD1.6K=2. |
135/5. | [1] | 146114-0000 | SPRING WASHER |
136. | [1] | 146650-4820 | PULLING ELECTROMAGNET ' 48'12V 4XD0 |
137. | [2] | 029331-4010 | GASKET |
145. | [1] | 146621-1000 | UNION NUT |
160. | [1] | 146625-8020 | PLATE |
200. | [1] | 146206-0100 | COILED SPRING |
205. | [1] | 029470-4030 | WOODRUFF KEY |
220. | [1] | 146587-5000 | COILED SPRING |
223. | [1] | 146670-9320 | MICROSWITCH 4JB1-TC |
233. | [1] | 146658-8920 | WIRE IMC S/T |
240. | [1] | 146650-1220 | PULLING ELECTROMAGNET |
240/8. | [1] | 146600-1700 | O-RING |
242. | [1] | 146658-7320 | WIRE ' 73' 12V |
243. | [1] | 146621-1000 | UNION NUT |
245. | [3] | 026512-1840 | GASKET |
246. | [1] | 146125-0000 | EYE BOLT |
247. | [1] | 146607-8820 | PIPE S/T B1 B2 B3 |
248. | [1] | 146614-0200 | SPACER BUSHING |
310. | [1] | 146673-7920 | POTENTCIOMETER '379'3 1-60 |
800S. | [1] | 146019-4320 | PUMP HOUSING |
800S/1/6. | [1] | 146601-0100 | PACKING RING |
800S/1/6. | [1] | 146601-0100 | PACKING RING |
804S. | [1] | 146232-0720 | COMPRESSION SPRING |
805S. | [1] | 146574-0120 | PARTS SET |
810S. | [1] | 146600-1120 | REPAIR SET |
812S. | [1] | 146600-1920 | PARTS SET |
835S. | [1] | 146598-1000 | CAP LOAD |
836S/1. | [1] | 146598-0600 | CAP SPEED L=18 |
836S/1. | [1] | 146598-0700 | CAP SPEED L=21 |
836S/1. | [1] | 146598-0800 | CAP SPEED L=24 |
836S/1. | [1] | 146598-0900 | CAP SPEED L=27 |
903. | [1] | 146672-1720 | PULSE GENERATOR |
903/2. | [1] | 146600-1300 | O-RING |
905. | [1] | 146679-0820 | ACTUATOR 4JB1 |
906. | [1] | 146919-6300 | NAMEPLATE |
912. | [2] | 020146-1270 | BLEEDER SCREW |
Include in #2:
104741-6830
as INJECTION-PUMP ASSEMBLY
Cross reference number
ZEXEL
104741-6830
1047416830
ISUZU
8970109440
8970109440
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105780-0060
Bosch type code
NP-DN0SD1510
Nozzle holder
105780-2150
Opening pressure
MPa
13
13
13.3
Opening pressure
kgf/cm2
133
133
136
Injection pipe
157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450
Inside diameter - outside diameter - length (mm) mm 2-6-450
Joint assembly
157641-4720
Tube assembly
157641-4020
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Average injection quantity
mm3/st.
68.6
68.1
69.1
Difference in delivery
mm3/st.
3.5
Basic
*
Remarks
Full
Full
Injection timing adjustment_02
Pump speed
r/min
800
800
800
Boost pressure
kPa
40.65
39.3
42
Boost pressure
mmHg
305
295
315
Average injection quantity
mm3/st.
48.2
47.7
48.7
Difference in delivery
mm3/st.
4.5
Basic
*
Remarks
CBS
CBS
Injection timing adjustment_03
Pump speed
r/min
2300
2300
2300
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Average injection quantity
mm3/st.
19.6
16.1
23.1
Injection timing adjustment_04
Pump speed
r/min
1900
1900
1900
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Average injection quantity
mm3/st.
71
66.5
75.5
Injection timing adjustment_05
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
51.1
47.6
54.6
Injection timing adjustment_06
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Average injection quantity
mm3/st.
68.6
67.6
69.6
Remarks
Full
Full
Injection timing adjustment_07
Pump speed
r/min
800
800
800
Boost pressure
kPa
40.65
39.3
42
Boost pressure
mmHg
305
295
315
Average injection quantity
mm3/st.
48.2
47.2
49.2
Remarks
CBS
CBS
Injection timing adjustment_08
Pump speed
r/min
600
600
600
Boost pressure
kPa
18.65
17.3
20
Boost pressure
mmHg
140
130
150
Average injection quantity
mm3/st.
37.7
34.7
40.7
Injection timing adjustment_09
Pump speed
r/min
400
400
400
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
42
36.5
47.5
Injection quantity adjustment
Pump speed
r/min
2300
2300
2300
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Average injection quantity
mm3/st.
19.6
16.6
22.6
Difference in delivery
mm3/st.
4.5
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
2400
2400
2400
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Average injection quantity
mm3/st.
12
Governor adjustment
Pump speed
r/min
385
385
385
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
8.1
6.1
10.1
Difference in delivery
mm3/st.
2
Basic
*
Governor adjustment_02
Pump speed
r/min
385
385
385
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
8.1
6.1
10.1
Governor adjustment_03
Pump speed
r/min
500
500
500
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
3
Timer adjustment
Pump speed
r/min
100
100
100
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
85
80
90
Basic
*
Speed control lever angle
Pump speed
r/min
385
385
385
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF
Magnet OFF
0000000901
Pump speed
r/min
1500
1500
1500
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Overflow quantity with S/T ON
cm3/min
471
342
600
Overflow quantity with S/T OFF
cm3/min
519
390
648
Stop lever angle
Pump speed
r/min
1500
1500
1500
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Pressure with S/T OFF
kPa
480.5
461
500
Pressure with S/T OFF
kgf/cm2
4.9
4.7
5.1
Basic
*
Stop lever angle_02
Pump speed
r/min
1500
1500
1500
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Pressure with S/T OFF
kPa
480.5
461
500
Pressure with S/T OFF
kgf/cm2
4.9
4.7
5.1
Stop lever angle_03
Pump speed
r/min
1900
1900
1900
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Pressure with S/T OFF
kPa
598.5
569
628
Pressure with S/T OFF
kgf/cm2
6.1
5.8
6.4
0000001101
Pump speed
r/min
1500
1500
1500
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Timer stroke with S/T OFF
mm
5.1
4.9
5.3
Basic
*
_02
Pump speed
r/min
750
750
750
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Timer stroke with S/T ON
mm
1
1
_03
Pump speed
r/min
1500
1500
1500
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Timer stroke with S/T OFF
mm
5.1
4.8
5.4
_04
Pump speed
r/min
1700
1700
1700
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Timer stroke with S/T OFF
mm
7.1
6.5
7.7
_05
Pump speed
r/min
1900
1900
1900
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Timer stroke with S/T OFF
mm
8.6
8.2
9
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
Timing setting
K dimension
mm
2.8
2.7
2.9
KF dimension
mm
5.5
5.4
5.6
MS dimension
mm
1
0.9
1.1
BCS stroke
mm
3.9
3.8
4
Pre-stroke
mm
0.45
0.43
0.47
Control lever angle alpha
deg.
24
20
28
Control lever angle beta
deg.
48
43
53
Test data Ex:
0000001801 POTENTIOMETER ADJUSTMENT
Adjusting method [applied voltage Vi, dummy bolt (C)]
1. Hold the dummy bolt (C) against the control lever at position N = N1, Q = Q1.
Fix using the lock nut.
2. When adjusting the potentiometer, position the control lever against the dummy bolt (C) and adjust the potentiometer so that the output voltage is V1 (V).
3. Remove the dummy bolt (C) after the completion of adjustment.
Confirm that the potentiometer output voltage is within the above mentioned standards between the control lever's adjusting point and the idling position.
N:Pump speed
V:Output voltage
Q:Injection quantity
P:Boost pressure
A:Adjusting point
B:Checking point
Q2:Idle
Q3:Full speed
(C): Dummy bolt
(D): Bracket for mounting the dummy bolt
----------
N1=750r/min V1=2.49+-0.03V Q1=8.7+-1cm3/1,000st Vi=10V
----------
N1=750r/min N2=385r/min V1=2.49+-0.03V V2=0.96+-0.4V V3=-V Q1=8.7+-1cm3/1,000st Q2=8.1+-2cm3/1,000st Idle Q3=-cm3/1,000st P1=80.0kPa P2=600mmHg
----------
N1=750r/min V1=2.49+-0.03V Q1=8.7+-1cm3/1,000st Vi=10V
----------
N1=750r/min N2=385r/min V1=2.49+-0.03V V2=0.96+-0.4V V3=-V Q1=8.7+-1cm3/1,000st Q2=8.1+-2cm3/1,000st Idle Q3=-cm3/1,000st P1=80.0kPa P2=600mmHg
0000001901 MICROSWITCH ADJUSTMENT
1. Fix the dummy bolt B so that the potentiometer output voltage V1.
2. Move the microswitch in the direction of the arrow and fix it where it turns OFF.
3. Loosen dummy bolt B. Confirm that the potentiometer output voltage (V) is V1 where the microswitch turns from ON to OFF.
After completing adjustment, remove the dummy bolt.
(N): Speed of the pump
(Q) Injection quantity
(A) Microswitch operating direction
(V) Output voltage
(D) ON to OFF
(P) Boost pressure
(C) Microswitch fixing bolt
Vi:Applied voltage
----------
V1=4.56+-0.05V Vi=10V
----------
V1=4.56+-0.05V T=2~3N-m{0.2~0.3kgf-m} Vi=10V V1=1000r/min Q1=50.6+-3.5cm3/1,000st
----------
V1=4.56+-0.05V Vi=10V
----------
V1=4.56+-0.05V T=2~3N-m{0.2~0.3kgf-m} Vi=10V V1=1000r/min Q1=50.6+-3.5cm3/1,000st
0000002001 V-FICD ADJUSTMENT
Adjustment of the V-FICD
1. Mount the V-FICD after adjustment of the micro-switch and the potentiometer.
Make the clearance between the control lever (A) and the actuator rod S1 mm.
Adjust the actuator rod.
2. Apply negative pressure of P1kPa {P2 mmHg} to the actuator.
Confirm the full stroke.
(B): Control lever (idling position)
----------
S1=1+1mm P1=-53.3kPa P2=-400mmHg
----------
----------
S1=1+1mm P1=-53.3kPa P2=-400mmHg
----------
0000002101 STARTING I/Q ADJUSTMENT
Starting injection quantity adjustment
Adjust the adjusting bolt A so that the starting injection quantity adjustment is within the standards.
Fix using nut (B).
----------
----------
L=3~6mm T=3.4~4.9N-m(0.35~0.5kgf-m)
----------
----------
L=3~6mm T=3.4~4.9N-m(0.35~0.5kgf-m)