104741-6820 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047416820 8970126510


104741-6820 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104741-6820 1047416820
ISUZU 8970126510 8970126510

Cross reference number

ZEXEL 104741-6820 1047416820
ISUZU 8970126510 8970126510


Zexel num
Bosch num
Firm num
Name
104741-6820 
104741-6824 
 
8970126510  ISUZU
INJECTION-PUMP ASSEMBLY
4BC2 PE *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   40 39.5 40.5
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   39.7 39.7 39.7
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   38.1 38.1 38.1
Oil temperature degC   48 46 50
Injection timing adjustment_04
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   40 39 41
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1175 1175 1175
Average injection quantity mm3/st.   42.9 42.9 42.9
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   20 17 23
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection quantity adjustment_02
Pump speed r/min   1350 1350 1350
Average injection quantity mm3/st.   3
Oil temperature degC   50 48 52
Injection quantity adjustment_03
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   20 17 23
Difference in delivery mm3/st.   4
Oil temperature degC   50 48 52
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   19.9 17.9 21.9
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   19.9 17.9 21.9
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   50 47 53
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   50 47 53
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   800 800 800
Overflow quantity cm3/min   290 160 420
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   800 800 800
Pressure kPa   235 215 255
Pressure kgf/cm2   2.4 2.2 2.6
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   800 800 800
Pressure kPa   235 215 255
Pressure kgf/cm2   2.4 2.2 2.6
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   800 800 800
Timer stroke mm   1.1 0.9 1.3
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   650 650 650
Timer stroke mm   0.5 0.1 1.3
Oil temperature degC   50 48 52
_03
Pump speed r/min   800 800 800
Timer stroke mm   1.1 0.9 1.3
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1175 1175 1175
Timer stroke mm   2.4 2.1 2.8
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   2.8 2.7 2.9
KF dimension mm   5 4.9 5.1
MS dimension mm   1.8 1.7 1.9
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   23 18 28

Test data Ex:

0000001801 STARTING I/Q ADJUSTMENT

Test data 104741-6820
Starting injection quantity adjustment Adjust the adjusting bolt A so that the starting injection quantity adjustment is within the standards. Fix using the nut B. (C) Stop lever L:Adjustment dimensions
----------
L=2~8.5mm
----------
L=2~8.5mm




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