104741-6651 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047416651 8943820550


104741-6651 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104741-6651 1047416651
ISUZU 8943820550 8943820550

Components :

0. INJECTION-PUMP ASSEMBLY 104741-6651
1. _
2. FUEL INJECTION PUMP
3. NUMBER PLATE 146919-2200
4. _
5. CAPSULE 146620-0120
6. ADJUSTING DEVICE 146679-0820
7. NOZZLE AND HOLDER ASSY 105118-7042
8. Nozzle and Holder 8-94328-090-2
9. Open Pre:MPa(Kqf/cm2) 16.7{170}/19.1{195}
10. NOZZLE-HOLDER 105048-2031
11. NOZZLE 105017-0820

Scheme ###:

1/6. [1] 146601-0100 PACKING RING
6. [1] 146100-0520 SUPPLY PUMP D20 SNT
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12/1. [1] 146200-0300 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0001 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-1720 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-0420 CAM PLATE '04'SK3196
30. [1] 146600-0800 O-RING
31. [1] 146300-0600 PUMP PLUNGER ' 6' 5-10
32. [1] 146301-0200 SLIDING PIECE
33. [1] 146603-0700 SHIM
34. [1] 146302-6000 COMPRESSION SPRING K=1.4
35/1. [1] 146603-0700 SHIM
35/1. [1] 146603-0800 SHIM
35/1. [1] 146603-0900 SHIM
35/1. [1] 146603-1000 SHIM
35/1. [1] 146603-1100 SHIM
35/1. [1] 146603-3600 SHIM
36. [1] 146600-0800 O-RING
37. [1] 146310-1300 COVER
38. [2] 146620-6300 BLEEDER SCREW TIMER C/R
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0000 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM
48/1. [1] 146603-0100 SHIM
48/1. [1] 146603-0200 SHIM
48/1. [1] 146603-0300 SHIM
48/1. [1] 146603-0400 SHIM
48/1. [1] 146603-0500 SHIM
48/1. [1] 146603-0600 SHIM
48/1. [1] 146690-1400 SHIM
48/1. [1] 146690-1500 SHIM
48/1. [1] 146690-1600 SHIM
48/1. [1] 146690-1700 SHIM
48/1. [1] 146690-1800 SHIM
48/1. [1] 146690-1900 SHIM
49. [2] 146234-0120 GUIDE PIN
50. [1] 146402-2520 HYDRAULIC HEAD D11 2X4.0 A0
50. [1] 146402-2520 HYDRAULIC HEAD D11 2X4.0 A0
50. [1] 146402-2520 HYDRAULIC HEAD D11 2X4.0 A0
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM
52/1. [1] 146420-0100 SHIM
52/1. [1] 146420-0200 SHIM
52/1. [1] 146420-0300 SHIM
52/1. [1] 146420-0400 SHIM
52/1. [1] 146420-0500 SHIM
52/1. [1] 146420-0600 SHIM
52/1. [1] 146420-0700 SHIM
52/1. [1] 146420-0800 SHIM
52/1. [1] 146420-0900 SHIM
52/1. [1] 146420-1000 SHIM
52/1. [1] 146420-1100 SHIM
52/1. [1] 146420-1200 SHIM
52/1. [1] 146420-1300 SHIM
52/1. [1] 146420-1400 SHIM
52/1. [1] 146420-1500 SHIM
52/1. [1] 146420-1600 SHIM
52/1. [1] 146420-1700 SHIM
52/1. [1] 146420-1800 SHIM
52/1. [1] 146420-1900 SHIM
52/1. [1] 146420-2000 SHIM
52/1. [1] 146420-2100 SHIM
52/1. [1] 146420-2200 SHIM
52/1. [1] 146420-2300 SHIM
52/1. [1] 146420-2400 SHIM
52/1. [1] 146420-2500 SHIM
52/1. [1] 146420-2600 SHIM
52/1. [1] 146420-2700 SHIM
52/1. [1] 146420-2800 SHIM
52/1. [1] 146420-2900 SHIM
52/1. [1] 146420-3000 SHIM
52/1. [1] 146420-3100 SHIM
52/1. [1] 146420-3200 SHIM
52/1. [1] 146420-3300 SHIM
52/1. [1] 146420-3400 SHIM
52/1. [1] 146420-3500 SHIM
52/1. [1] 146420-3600 SHIM
52/1. [1] 146420-3700 SHIM
52/1. [1] 146420-3800 SHIM
52/1. [1] 146420-3900 SHIM
52/1. [1] 146420-4000 SHIM
52/1. [1] 146420-4100 SHIM
52/1. [1] 146420-4200 SHIM
52/1. [1] 146420-4300 SHIM
52/1. [1] 146420-4400 SHIM
52/1. [1] 146420-4500 SHIM
52/1. [1] 146420-4600 SHIM
52/1. [1] 146420-4700 SHIM
52/1. [1] 146420-4800 SHIM
52/1. [1] 146420-4900 SHIM
52/1. [1] 146420-5000 SHIM
52/1. [1] 146420-5100 SHIM
52/1. [1] 146420-5200 SHIM
52/1. [1] 146420-5300 SHIM
52/1. [1] 146420-5400 SHIM
52/1. [1] 146420-5500 SHIM
52/1. [1] 146420-5600 SHIM
52/1. [1] 146420-5700 SHIM
52/1. [1] 146420-5800 SHIM
54. [4] 146433-0100 GASKET
55. [4] 146430-1420 DELIVERY-VALVE ASSEMBLY 'VE15'VR45
56. [4] 146432-0200 COMPRESSION SPRING K=1.0
58. [4] 146440-1520 FITTING '15'D0.60 L=50
60. [4] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146702-7720 MANIFOLD-PRESSURE COMP.
67/1. [1] 146805-3920 GOVERNOR COVER 4JB1
67/4. [1] 139310-0200 PLAIN WASHER
67/6. [1] 014110-6440 LOCKING WASHER
67/8. [1] 146515-1820 LEVER SHAFT
67/9. [1] 146587-4500 COILED SPRING
67/10. [1] 146600-0200 O-RING
67/11. [1] 146602-0100 PLAIN WASHER
67/12. [1] 146540-4420 CONTROL LEVER '044'
67/12B. [1] 146540-4520 CONTROL LEVER '045'
67/13. [1] 146621-1700 UNION NUT
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-1800 BLEEDER SCREW
67/16. [1] 146526-3000 BLEEDER SCREW
67/23. [1] 146926-8500 BRACKET 4JB1
67/24. [2] 139006-4500 BLEEDER SCREW
67/25. [1] 013020-6040 UNION NUT
67/26. [1] 146927-1820 BRACKET IMC 4JB1-T
67/31. [1] 146710-0800 BUSHING
67/32. [1] 146711-0000 PLATE
67/33. [1] 139218-0400 UNION NUT
67/34. [1] 146712-0700 BEARING PIN 15.5
67/35. [1] 146621-0300 UNION NUT
67/36. [1] 146600-1400 O-RING
67/37. [1] 146710-0100 BUSHING
67/38. [1] 139506-0200 GASKET
67/39. [1] 146620-0300 CAPSULE
67/40. [1] 026512-1540 GASKET
67/41. [1] 146713-0400 ADJUSTING PIN
67/42. [2] 146714-0000 PLATE
67/43. [1] 146715-0000 DIAPHRAGM
67/44. [1] 139306-0100 LOCKING WASHER
67/45. [1] 013030-6040 UNION NUT
67/46. [1] 146716-0000 UNION NUT
67/47. [1] 146717-2600 COILED SPRING K=1.5 L=23
67/48/1. [1] 146720-0000 SPACER BUSHING
67/48/1. [1] 146720-0100 SPACER BUSHING
67/48/1. [1] 146720-0200 SPACER BUSHING
67/48/1. [1] 146720-0300 SPACER BUSHING
67/48/1. [1] 146720-0400 SPACER BUSHING
67/48/1. [1] 146720-0500 SPACER BUSHING
67/48/1. [1] 146720-0600 SPACER BUSHING
67/48/1. [1] 146720-0700 SPACER BUSHING
67/48/1. [1] 146720-0800 SPACER BUSHING
67/48/1. [1] 146720-0900 SPACER BUSHING
67/48/1. [1] 146720-1000 SPACER BUSHING
67/48/1. [1] 146720-1100 SPACER BUSHING
67/48/1. [1] 146720-1200 SPACER BUSHING
67/48/1. [1] 146720-1300 SPACER BUSHING
67/48/1. [1] 146720-1400 SPACER BUSHING
67/48/1. [1] 146720-1500 SPACER BUSHING
67/48/1. [1] 146720-1600 SPACER BUSHING
67/48/1. [1] 146720-1700 SPACER BUSHING
67/48/1. [1] 146720-1800 SPACER BUSHING
67/48/1. [1] 146720-1900 SPACER BUSHING
67/48/1. [1] 146720-2000 SPACER BUSHING
67/48/1. [1] 146720-2100 SPACER BUSHING
67/48/1. [1] 146720-2200 SPACER BUSHING
67/48/1. [1] 146720-2300 SPACER BUSHING
67/48/1. [1] 146720-2400 SPACER BUSHING
67/48/1. [1] 146720-2500 SPACER BUSHING
67/48/1. [1] 146720-2600 SPACER BUSHING
67/48/1. [1] 146720-2700 SPACER BUSHING
67/48/1. [1] 146720-2800 SPACER BUSHING
67/48/1. [1] 146720-2900 SPACER BUSHING
67/48/1. [1] 146720-4500 SPACER BUSHING BCS L=1.8
67/48/1. [1] 146720-4600 SPACER BUSHING BCS L=1.9
67/48/1. [1] 146720-4700 SPACER BUSHING BCS L=2.0
67/48/1. [1] 146720-4800 SPACER BUSHING BCS L=2.1
67/48/1. [1] 146720-4900 SPACER BUSHING BCS L=2.2
67/48/1. [1] 146720-5000 SPACER BUSHING BCS L=2.3
67/48/1. [1] 146720-5100 SPACER BUSHING BCS L=2.4
67/48/1. [1] 146720-5200 SPACER BUSHING BCS L=2.5
67/48/1. [1] 146720-5300 SPACER BUSHING BCS L=2.6
67/49. [1] 146721-0820 COVER
67/54. [4] 139006-4400 BLEEDER SCREW
67/56. [1] 146723-0300 CONTROL LEVER
67/57. [1] 146712-0100 BEARING PIN
67/58. [2] 146620-0600 CAPSULE
67/59. [2] 026506-1040 GASKET
67/60. [1] 146724-0300 ELEMENT
67/61. [1] 146724-0600 CAPSULE
67/78. [1] 146600-1000 SEAL RING
67/98. [1] 139006-4500 BLEEDER SCREW
67/100. [1] 146629-6000 BRACKET
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN
67/201B. [1] 146545-3500 THREADED PIN
67/201C. [1] 146545-3600 THREADED PIN
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146513-6820 CONTROL SHAFT R=13 S R
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146536-4900 CONTROL LEVER '649'
72B. [1] 146536-5000 CONTROL LEVER '650'
73. [1] 014110-6440 LOCKING WASHER
75. [1] 013020-6040 UNION NUT
95. [1] 146565-4820 FULCRUM LEVER I=1.9 SKH5
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0100 GOVERNOR SHAFT R
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM
110/1. [1] 146571-0100 SHIM
110/1. [1] 146571-0200 SHIM
110/1. [1] 146571-0300 SHIM
110/1. [1] 146571-0400 SHIM
110/1. [1] 146571-0500 SHIM
110/1. [1] 146571-0600 SHIM
110/1. [1] 146571-0700 SHIM
110/1. [1] 146571-0800 SHIM
111. [1] 146602-0600 PLAIN WASHER
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER
116. [1] 146576-0200 CAP
117/1. [1] 146577-1800 PLUG
117/1. [1] 146577-1900 PLUG
117/1. [1] 146577-2000 PLUG
117/1. [1] 146577-2100 PLUG
117/1. [1] 146577-2200 PLUG
117/1. [1] 146577-2300 PLUG
117/1. [1] 146577-2400 PLUG
117/1. [1] 146577-2500 PLUG
117/1. [1] 146577-2600 PLUG
117/1. [1] 146577-2700 PLUG
117/1. [1] 146577-2800 PLUG
117/1. [1] 146577-2900 PLUG
117/1. [1] 146577-3000 PLUG
117/1. [1] 146577-3100 PLUG
117/1. [1] 146577-3200 PLUG
117/1. [1] 146577-3300 PLUG
117/1. [1] 146577-6700 PLUG
117/1. [1] 146577-6800 PLUG
117/1. [1] 146577-6900 PLUG
117/1. [1] 146577-7000 PLUG
117/1. [1] 146577-7100 PLUG
117/1. [1] 146577-7200 PLUG
117/1. [1] 146577-7300 PLUG
117/1. [1] 146577-7400 PLUG
117/1. [1] 146577-7500 PLUG
117/1. [1] 146577-7600 PLUG
117/1. [1] 146577-7700 PLUG
117/1. [1] 146577-7800 PLUG
117/1. [1] 146577-7900 PLUG
117/1. [1] 146577-8000 PLUG
117/1. [1] 146577-8100 PLUG
117/1. [1] 146877-0000 PLUG
117/1. [1] 146877-0100 PLUG
117/1. [1] 146877-0200 PLUG
117/1. [1] 146877-0300 PLUG
123. [4] 146620-0500 HEX-SOCKET-HEAD CAP SCREW
130. [1] 146421-0320 CAPSULE D14 DI
130/2. [1] 026508-1140 GASKET
130/3. [1] 146422-0300 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0620 CONTROL VALVE '06'2XD1.6K=2.
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146650-2420 PULLING ELECTROMAGNET ' 24'12V 4XD0
137. [2] 029331-4010 GASKET
145. [1] 146621-1000 UNION NUT
160. [1] 146625-8020 PLATE
200. [1] 146206-0100 COILED SPRING
205. [1] 029470-4030 WOODRUFF KEY
220. [1] 146587-5000 COILED SPRING
223. [1] 146670-9320 MICROSWITCH 4JB1-TC
233. [1] 146658-8920 WIRE IMC S/T
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-7320 WIRE ' 73' 12V
243. [1] 146621-1000 UNION NUT
245. [3] 026512-1840 GASKET
246. [1] 146125-0000 EYE BOLT
247. [1] 146607-8820 PIPE S/T B1 B2 B3
248. [1] 146614-0200 SPACER BUSHING
800S. [1] 146019-4320 PUMP HOUSING
800S/1/6. [1] 146601-0100 PACKING RING
800S/1/6. [1] 146601-0100 PACKING RING
804S. [1] 146232-0720 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
812S. [1] 146600-1920 PARTS SET
835S. [1] 146598-1000 CAP LOAD
836S/1. [1] 146598-0600 CAP SPEED L=18
836S/1. [1] 146598-0700 CAP SPEED L=21
836S/1. [1] 146598-0800 CAP SPEED L=24
836S/1. [1] 146598-0900 CAP SPEED L=27
903. [1] 146620-0120 CAPSULE
903/2. [1] 146600-1300 O-RING
905. [1] 146679-0820 ACTUATOR 4JB1
906. [1] 146919-2200 NAMEPLATE
912. [2] 020146-1270 BLEEDER SCREW

Include in #2:

104741-6651 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104741-6651 1047416651
ISUZU 8943820550 8943820550


Zexel num
Bosch num
Firm num
Name
104741-6651 
104741-6653 
 
8943820550  ISUZU
INJECTION-PUMP ASSEMBLY
4JB1-T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   800 800 800
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   305 295 315
Average injection quantity mm3/st.   48.2 47.7 48.7
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.81 0.796 0.824
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   68.6 68.1 69.1
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_03
Pump speed r/min   400 400 400
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   42 42 42
Oil temperature degC   48 46 50
Injection timing adjustment_04
Pump speed r/min   600 600 600
Boost pressure kPa   18.7 17.4 20
Boost pressure kgf/cm2   0.19 0.176 0.204
Boost pressure mmHg   140 130 150
Average injection quantity mm3/st.   37.7 37.7 37.7
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   800 800 800
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   305 295 315
Average injection quantity mm3/st.   48.2 47.2 49.2
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1250 1250 1250
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.81 0.796 0.824
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   68.6 67.6 69.6
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_07
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   51.1 51.1 51.1
Oil temperature degC   50 48 52
Injection timing adjustment_08
Pump speed r/min   1900 1900 1900
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.81 0.796 0.824
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   71 66.5 75.5
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.81 0.796 0.824
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   19.6 16.6 22.6
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2400 2400 2400
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.81 0.796 0.824
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   12
Oil temperature degC   52 50 54
Injection quantity adjustment_03
Pump speed r/min   2300 2300 2300
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.81 0.796 0.824
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   19.6 16.6 22.6
Difference in delivery mm3/st.   4.5
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   385 385 385
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   8.1 6.1 10.1
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   385 385 385
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   8.1 6.1 10.1
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   85 80 90
Oil temperature degC   48 46 50
Remarks
IDLE
 
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   85 80 90
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   385 385 385
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1500 1500 1500
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.81 0.796 0.824
Boost pressure mmHg   600 590 610
Overflow quantity with S/T ON cm3/min   620 470 770
Overflow quantity with S/T OFF cm3/min   600 400 800
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1500 1500 1500
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.81 0.796 0.824
Boost pressure mmHg   600 590 610
Pressure with S/T OFF kPa   481 461 501
Pressure with S/T OFF kgf/cm2   4.9 4.7 5.1
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1500 1500 1500
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.81 0.796 0.824
Boost pressure mmHg   600 590 610
Pressure with S/T OFF kPa   481 461 501
Pressure with S/T OFF kgf/cm2   4.9 4.7 5.1
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1500 1500 1500
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.81 0.796 0.824
Boost pressure mmHg   600 590 610
Timer stroke with S/T OFF mm   3.3 3.1 3.5
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   385 385 385
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Timer stroke with S/T ON mm   1.2
_03
Pump speed r/min   750 750 750
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.81 0.796 0.824
Boost pressure mmHg   600 590 610
Timer stroke with S/T ON mm   1 1
_04
Pump speed r/min   1250 1250 1250
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.81 0.796 0.824
Boost pressure mmHg   600 590 610
Timer stroke with S/T OFF mm   0.7 0.7 0.7
_05
Pump speed r/min   1500 1500 1500
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.81 0.796 0.824
Boost pressure mmHg   600 590 610
Timer stroke with S/T OFF mm   3.3 3.1 3.5
Basic   *
_06
Pump speed r/min   1900 1900 1900
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.81 0.796 0.824
Boost pressure mmHg   600 590 610
Timer stroke with S/T OFF mm   8.6 8.3 9
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   2.8 2.7 2.9
KF dimension mm   5.5 5.4 5.6
MS dimension mm   1 0.9 1.1
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   24 20 28
Control lever angle beta deg.   48 43 53

Test data Ex:

0000001801 MICROSWITCH ADJUSTMENT

Test data 104741-6651
1. Fix dummy bolt (C) at N1 and Q1. 2. Move the microswitch in the direction of the arrow and fix it where it turns OFF. 3. Remove the dummy bolt (C) after the completion of adjustment. Confirm that the microswitch turns ON at the idle lever position and OFF at the full lever position. (A): injection quantity standard (P): Boost pressure (N): Speed of the pump (Q): Injection quantity (B): Microswitch fixing bolt
----------
P1=80.0kPa P2=600mmHg N1=1000r/min Q1=50.6+-1cm3/1,000st
----------
P1=80.0kPa P2=600mmHg N1=1000r/min Q1=50.6+-1cm3/1,000st T=2~3Nm{0.2~0.3kgfm}

0000001901 V-FICD ADJUSTMENT

Adjustment of the V-FICD 1. Adjust the actuator rod to obtain S1. 2. Apply negative pressure P1 kPa {P2 mmHg} to the actuator and confirm that it moves through its full stroke. (A) Control lever (Idling position)
----------
S1=1+1mm P1=-53.3kPa P2=-400mmHg
----------

0000002001 STARTING I/Q ADJUSTMENT

Test data 104741-6651
Starting injection quantity adjustment Adjust the adjusting bolt A so that the starting injection quantity adjustment is within the standards. Fix using nut (B).
----------

----------
L=3~6mm T=3.4~4.9Nm(0.35~0.5kgm)




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