104741-5380 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047415380


104741-5380 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104741-5380 1047415380

Cross reference number

ZEXEL 104741-5380 1047415380


Zexel num
Bosch num
Firm num
Name
104741-5380 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Pump speed r/min   1075 1075 1075
Average injection quantity mm3/st.   45.3 44.8 45.8
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   36.1 36.1 36.1
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   1075 1075 1075
Average injection quantity mm3/st.   45.3 44.3 46.3
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   51.6 51.6 51.6
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1800 1800 1800
Average injection quantity mm3/st.   55.4 55.4 55.4
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   18 15 21
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   6
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   18 15 21
Difference in delivery mm3/st.   5.5
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   385 385 385
Average injection quantity mm3/st.   7.5 5.5 9.5
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   385 385 385
Average injection quantity mm3/st.   7.5 5.5 9.5
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 60 100
Basic   *
Oil temperature degC   48 46 50
Remarks
IDLE
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 60 100
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   385 385 385
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1300 1300 1300
Oil temperature degC   50 48 52
Remarks
MEASURE
 
Stop lever angle
Pump speed r/min   1300 1300 1300
Pressure kPa   441 421 461
Pressure kgf/cm2   4.5 4.3 4.7
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1300 1300 1300
Pressure kPa   441 421 461
Pressure kgf/cm2   4.5 4.3 4.7
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1300 1300 1300
Timer stroke mm   4.2 4 4.4
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   850 850 850
Timer stroke mm   0.5 0.1 1.3
Oil temperature degC   50 48 52
_03
Pump speed r/min   1300 1300 1300
Timer stroke mm   4.2 4 4.4
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1900 1900 1900
Timer stroke mm   8.6 8.3 9
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.1 3 3.2
KF dimension mm   5.5 5.4 5.6
MS dimension mm   0.8 0.7 0.9
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   18 14 22
Control lever angle beta deg.   37 32 42




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