104741-5330 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047415330 8970322310

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104741-5330 1047415330

ISUZU 8970322310 8970322310

Cross reference number

ZEXEL 104741-5330 1047415330

ISUZU 8970322310 8970322310

Zexel num

Bosch num

Firm num

Name

104741-5330
104741-5331

8970322310 ISUZU

INJECTION-PUMP ASSEMBLY
4JB1 TPB * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 66.2 65.7 66.7

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 62.8 62.8 62.8

Oil temperature degC 50 48 52

Injection timing adjustment_03

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 65.5 65.5 65.5

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 66.2 65.2 67.2

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 63 63 63

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 1380 1380 1380

Average injection quantity mm3/st. 17.6 14.6 20.6

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_02

Pump speed r/min 1380 1380 1380

Average injection quantity mm3/st. 17.6 14.6 20.6

Difference in delivery mm3/st. 4.5

Oil temperature degC 50 48 52

Injection quantity adjustment_03

Pump speed r/min 1450 1450 1450

Average injection quantity mm3/st. 5

Oil temperature degC 50 48 52

Governor adjustment

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 9.6 7.6 11.6

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 9.6 7.6 11.6

Difference in delivery mm3/st. 2

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 80 70 90

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 80 70 90

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1100 1100 1100

Oil temperature degC 50 48 52

Remarks
MEASURE

Stop lever angle

Pump speed r/min 1100 1100 1100

Pressure kPa 412 392 432

Pressure kgf/cm2 4.2 4 4.4

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1100 1100 1100

Pressure kPa 412 392 432

Pressure kgf/cm2 4.2 4 4.4

Basic *

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1100 1100 1100

Timer stroke mm 1.2 1 1.4

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1000 1000 1000

Timer stroke mm 0.6 0.2 1

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Timer stroke mm 1.2 1 1.4

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1300 1300 1300

Timer stroke mm 2.5 2.2 2.9

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 2.8 2.7 2.9

KF dimension mm 5 4.9 5.1

MS dimension mm 1.9 1.8 2

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 15 11 19

Control lever angle beta deg. 30 25 35

Test data Ex:

0000001801 STARTING I/Q ADJUSTMENT

Starting injection quantity adjustment 1. Adjust the starting injection quantity so that it is as specified using the bolt (A), then fix using the nut (B) (Tightening torque T). 2. At this time, confirm that the bolt protrudes L.
----------
L=7.4~11.1(mm) T=5.9~8.8(Nm)(0.6~0.9(kgfm))
----------
L=7.4~11.1mm T=6.0~9.0N-m(0.6~0.9kgf-m)